Troubleshooting, Adjustment & Repair

Mower Belt Replacement

52” Deck

To avoid damaging belts, DO NOT

PRY BELTS OVER PULLEYS.

1. Park the tractor on a smooth, level surface such

A

as a concrete floor. Disengage the PTO, engage

the parking brake, turn off the engine, and remove

 

the ignition key.

 

WARNING

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

Use extreme caution when rotating the idler

 

 

 

 

 

 

arm with the breaker bar, due to the increased

 

 

 

 

 

tension in the spring as the idler arm is being

 

 

 

 

 

rotated. Injury may result if the breaker bar is

 

61” Deck

 

 

A

prematurely released while the spring is under

 

 

 

 

 

 

 

 

 

 

 

 

tension.

 

 

 

 

 

 

B

 

 

2. Using a 1/2” breaker bar, place the square end in

 

 

 

 

the square hole located in the end of the idler arm

 

 

 

 

(A, Figure 56). Carefully rotate the breaker bar

 

 

 

 

 

counter-clockwise, which will relieve the tension

 

 

 

 

 

on the belt exerted from the idler arm.

 

 

 

 

 

 

 

3. Slide the drive belt over the edge of the stationary

 

 

 

 

idler pulley (B). Carefully release the tension on

 

 

 

 

the breaker bar until the idler arm stops against

orf

 

 

 

the center spindle pulley.

 

 

 

 

 

 

4. Remove the old belt and replace with a new

 

 

 

 

ne.

 

 

 

 

Make sure the V-side of the belt runs in the pulley

Fig re 56.

Mower PTO Belt

 

 

grooves (Figure 57).

 

 

 

 

 

 

 

 

 

 

A. I ler Arm

 

 

5. Install the drive belt on the PTO pulley, the spindle

 

 

B. Stationary Idler Pulley

 

 

pulleys and all idler pulleys exceptNotthe stationa y

 

 

 

 

 

 

pulley (B, Figure 56). Carefully rotate the b eaker

 

 

 

 

bar counter-clockwise and install the belt on the

 

 

 

 

 

stationary idler pulley (B). Carefully r l

ase the

 

 

 

 

 

tension on the breaker bar.

 

 

 

 

 

 

 

 

6. Run the mower under no-load condition for about

 

 

 

 

5 minutes to break-in the new belt.

 

 

 

 

 

 

 

52” Deck

D

B

C

 

 

61” Deck

D

B

C

 

 

Reproduction

 

 

A

A

A

A

D

D

 

D

 

A

 

A

Figure 57. Mower PTO Belt Routing

A.Spindle Pulley

B.PTO Drive Belt

C.Spring-loaded Idler Pulley

D.Stationary Idler Pulley

50

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