e.Reconnect pilot tubing and check pipe and fittings from meter to combination Gas

Valve for leaks using soap solution or other approved method.

2.Electronic Ignition Models (Suffix I):

a.Turn "ON" electric switch serving boiler.

b.Open Manual Shut-off Valve upstream of Combination Gas Valve.

c.Loosen or remove Inlet Pressure Tap Plug in Combination Gas Valve and when purging is complete, tighten or replace plug. See Figure 19.

d.Check pipe and fittings from meter to

Combination Gas Valve using soap solution or other approved methods.

CAUTION

e.Test gas piping and connections between Combination Gas Valve and manifold, orifices, and pilot piping for leaks after boiler is operating. Use soap solution or other approved method.

3. INSTRUCTIONS TO PUT THE BOILER IN OPERATION.

A.See Figure 20 for electronic ignition (EI). Electronic Ignition Modules with LED indicators. Table 5 cross-references the ignition module terminal designations to the ignition terminal numbers in the wiring ladder diagrams. The yellow

LED indicates the status of the flame, see Table 6.

The green LED indicates the status of the system, see Table 7. See Figure 21 for LED locations. See Figure 28 for Troubleshooting Guide.

Table 6: Yellow LED Flame Codes

Figure 21: LED Locations

Table 5: Ignition Module Terminal Cross- Reference

Ignition Module

Wiring Ladder Diagram

Terminal Designation

Terminal Number

 

 

MV

1

 

 

MV/PV

2

 

 

PV

3

 

 

GND

4

 

 

24V (GND)

5

 

 

24V

6

 

 

SPARK

9

 

 

Yellow LED Flash

Indicates

Recommended Service Action

Codea

 

 

 

Heartbeat

Normal Flame Signal

N/A

 

 

 

 

Weak Flame Signal -

 

 

System will operate reliably but flame signal is less than

Perform routine maintenance to

2

desired.

assure optimum flame signal.

 

Note: This indication may flash temporarily during or

 

 

 

shortly after lightoff on some applications.

 

 

 

 

 

Marginal Flame Signal (less than 1.1 µA) -

 

 

System may not operate reliably over time. Service call

Check gas supply, pilot burner, flame sense

1

recommended.

wiring, contamination of flame rod, burner

 

Note: This indication may flash temporarily during or

ground connection.

 

shortly after lightoff on some applications.

 

 

No Flame or Flame Signal -

 

OFF

below minimum threshold for system

N/A

 

operation.

 

 

 

 

aFlash Code Descriptions

 

 

-Heartbeat: Constant ½ second bright, ½ second dim cycles.

-The flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats sequence.

20

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Burnham Series 2B manual Instructions to PUT the Boiler in Operation, Yellow LED Flame Codes