e.Reconnect pilot tubing and check pipe and fittings from meter to combination Gas
Valve for leaks using soap solution or other approved method.
2.Electronic Ignition Models (Suffix I):
a.Turn "ON" electric switch serving boiler.
b.Open Manual
c.Loosen or remove Inlet Pressure Tap Plug in Combination Gas Valve and when purging is complete, tighten or replace plug. See Figure 19.
d.Check pipe and fittings from meter to
Combination Gas Valve using soap solution or other approved methods.
CAUTION
e.Test gas piping and connections between Combination Gas Valve and manifold, orifices, and pilot piping for leaks after boiler is operating. Use soap solution or other approved method.
3. INSTRUCTIONS TO PUT THE BOILER IN OPERATION.
A.See Figure 20 for electronic ignition (EI). Electronic Ignition Modules with LED indicators. Table 5
LED indicates the status of the flame, see Table 6.
The green LED indicates the status of the system, see Table 7. See Figure 21 for LED locations. See Figure 28 for Troubleshooting Guide.
Table 6: Yellow LED Flame Codes
Figure 21: LED Locations
Table 5: Ignition Module Terminal Cross- Reference
Ignition Module | Wiring Ladder Diagram |
Terminal Designation | Terminal Number |
|
|
MV | 1 |
|
|
MV/PV | 2 |
|
|
PV | 3 |
|
|
GND | 4 |
|
|
24V (GND) | 5 |
|
|
24V | 6 |
|
|
SPARK | 9 |
|
|
Yellow LED Flash | Indicates | Recommended Service Action | |
Codea | |||
|
|
| |
Heartbeat | Normal Flame Signal | N/A | |
|
|
| |
| Weak Flame Signal - |
| |
| System will operate reliably but flame signal is less than | Perform routine maintenance to | |
2 | desired. | ||
assure optimum flame signal. | |||
| Note: This indication may flash temporarily during or | ||
|
| ||
| shortly after lightoff on some applications. |
| |
|
|
| |
| Marginal Flame Signal (less than 1.1 µA) - |
| |
| System may not operate reliably over time. Service call | Check gas supply, pilot burner, flame sense | |
1 | recommended. | wiring, contamination of flame rod, burner | |
| Note: This indication may flash temporarily during or | ground connection. | |
| shortly after lightoff on some applications. |
| |
| No Flame or Flame Signal - |
| |
OFF | below minimum threshold for system | N/A | |
| operation. |
| |
|
|
| |
aFlash Code Descriptions |
|
|
-Heartbeat: Constant ½ second bright, ½ second dim cycles.
-The flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats sequence.
20