Cal Flame Problem Misalignment of Ignitor on Burner, Problem Yellow Flame, G3000 Waterfall

Appendix

	nose pliers. Carefully lift each burner up and away from the gas orifice. Remove the orifice
	from the control valve. Gently clear any obstruction with a fine wire. Reinstall orifice,
	reinstall burners over orifices and seat burner peg into position hole at the bottom ledge of
	the firebox. Replace cotter pins. Replace cooking components and grease collectors. If an
	obstruction is suspected in the control valve, please contact your local Cal Flame dealer for
	assistance.
Problem:	Misalignment of Ignitor on Burner
Solution:	Check for proper position of electrode tip. The tip of the electrode should be pointing for-
	ward towards the front of the burner and should be free of grease to allow proper sparking.
	The ignition wire should be connected firmly to the valve ignition device and electrode.
	Replace the ignition wire if it is frayed or cracked. With gas supply closed and all control
	knobs set to the off position, check each position ignitor individually for presence of spark
	at electrode. In turn, push each knob in fully and rotate about 1/4 turn to the left (counter-
	clockwise) until you hear a loud click. The trigger hitting the strike block should produce a
	blue spark at the electrode tip. Return control knob to the off position before checking the
	next ignitor.
	While the grill is still hot, you must wait for a minimum of five minutes before commenc-
	ing re-ignition (this allows accumulated gas fumes to clear). If all checks/ corrections have
	been made and gas grill fails to operate properly, contact your local Cal Flame dealer.
Problem:	Yellow Flame
Solution:	Once the entire burner is operating, check the flame color to be sure that flame color is
	mostly blue. Some yellow at the tips may be present due to impurities in the fuel.
	If the flame is golden or yellow in color, the reason could be seasoning salts, oil film, or
	other foreign matter on the burner.
Problem:	Flashback
Solution:	When fire occurs in and around the burner tubes, immediately turn off gas at its source and
	turn the control knob(s) clockwise to the ‘OFF’ position. Wait until the grill has cooled off
	and then clean the burner tubes and burners as described on page of this manual.

G3000 Waterfall

•Make sure 110V power is connected to the barbecue island input line.

•Make sure the pump cord is connected to a 110V outlet line.

•Check the water level before turning the pump on.

•Maintain the water level above the submersible pump at all times. Do not exceed the water level above the barbecue island pond.

•Check the plug to ensure the GFCI breaker is not tripped.

Waterfall Pump Replacement

1.Disconnect the main power source to the barbecue island.

2.Disconnect the submersible pump from the barbecue outlet line.

3.Remove the submersible pump from the barbecue island pond.

4.Pull out the pump power cord.

Page 54 Barbecue Owner’s Manual

www.calspas.com 12/17/04