ELECTRICAL SHOCK HAZARD
SAFETY CONSIDERATIONS
Installation Instructions
48HJ004---007 48HE003---006
FIRE, EXPLOSION HAZARD
INSTALLATION
Step 3 -InstallExternal Trap for Condensate Drain
SLAB MOUNT Horizontal Units Only
Fig. 2 --- Roof Curb Details
48HE,HJ
48HJ004-007
positioning
Step 5 -InstallFlue Hood
Step 6 -InstallGas Piping
PROPERTY DAMAGE HAZARD
FIRE, EXPLOSION HAZARD
48HE,HJ
Fig. 7 --- Roof Curb Alignment
PROPERTY DAMAGE HAZARD
48HE,HJ
Fig. 8 --- 48HJ004-007Base Unit Dimensions
C06112
48HE,HJ
Fig. 9 --- 48HE003-006Base Unit Dimensions
C06113
field control wiring
Fig. 11 --- Gas Piping Guide With Accessory
Thru-the-CurbService Connections
field power supply
Table 1-PhysicalData 48HJ
48HE,HJ
TABLE 1 - PHYSICAL DATA 48HJ cont
48HE,HJ
Table 2-PHYSICALDATA 48HE
TABLE 2 - PHYSICAL DATA 48HE cont
48HE,HJ
CONTROL
Fig. 12 --- Power Wiring Connections
Fig. 15 --- Field Control Wiring
48HE,HJ
Table 3-ElectricalData 48HE
48HE,HJ
48HE003---006
Table 4-ElectricalData 48HJ
48HE,HJ
Table 4-ElectricalData 48HJ cont
48HE,HJ
Assembly
Step 8 -Adjust Factory-InstalledOptions
cobra energy recovery units
Fig. 16 --- Accessory Field-InstalledHumidistat
Field Control Wiring
Humidistat Wiring 208/230-VUnit Shown
Damper Installed
Factory Wiring
Fig. 22 --- Outdoor-AirDamper With Hood Attached
Fig. 23 --- Outdoor-AirDamper Position Setting
Install the Indoor Air Quality CO2 Sensor
48HE,HJ
APPLICATION
48HE,HJ
Table 5-PremierLink Sensor Usage
Fig. 24 --- PremierLink Controller
PremierLink
Fig. 25 --- PremierLinktController Installed
Fig. 26 --- Typical PremierLink Control Wiring
48HE,HJ
Sensor and Mounting Plate 33AMKITENT006
48HE,HJ
Return Air Enthalphy Sensor
Fig. 28 --- Differential Enthalpy Control
Fig. 32 --- Hood Box Removal
Fig. 31 --- Typical Access Panel Locations
Fig. 33 --- Indoor Coil Access Panel Relocation
48HE,HJ
Table 6-SupplyAir Sensor Temperature
Fig. 35 --- Filter Installation
48HE,HJ
Supply Air Temperature SAT Sensor
48HE,HJ
EconoMi$er IV Wiring
Outdoor Enthalpy Changeover
Fig. 39 --- Outdoor-AirDamper Leakage
Exhaust Set Point Adjustment
48HE,HJ
Differential Enthalphy Control
Fig. 43 --- Outside Air Temperature
48HE,HJ
Minimum Position Control
Thermostats
Demand Controlled Ventilation DCV
48HE,HJ
+ TR
Fig. 45 --- Enthalpy Changeover Set Points
48HE,HJ
Fig. 47 --- CO2 Sensor Maximum Range Setting
CO2 Sensor Configuration
Step 9 -Adjust Evaporator-FanSpeed
Fig. 49 --- Belt Drive Motor Mounting
Table 8-CO2 Sensor Standard Settings
Fig. 50 --- Indoor-FanPulley Adjustment
48HE,HJ
48HE,HJ
Table 12-Accessorystatic pressure
Table 11-Evaporator-FanMotor Data - Standard Motor
48HE,HJ
GENERAL FAN PERFORMANCE NOTES
Table 14-48HJOutdoor Sound Power Total Unit
Table 15-48HEOutdoor Sound Power Total Unit
Belt Drive
48HE,HJ
Belt Drive
Belt Drive
48HE,HJ
Standard Motor Belt Drive
48HE,HJ
Standard Motor Belt Drive
48HE,HJ
AIRFLOW
48HE,HJ
1075
48HE,HJ
Belt Drive
48HE,HJ
Belt Drive
Belt Drive
48HE,HJ
Belt Drive
Standard Motor Belt Drive
48HE,HJ
Standard Motor Belt Drive
48HE,HJ
0.80
48HE,HJ
0.64
48HE,HJ
Step 7 -RefrigerantService Ports
PRE-START-UP
START-UP
Step 6 -InternalWiring
Table 37-AltitudeCompensation
48HE,HJ
Step 10 -Cooling
Step 11 -MainBurners
Step 15 -OperatingSequence
Step 13 -SafetyRelief
48HE,HJ
Step 14 -VentilationContinuous Fan
Control Example
48HE,HJ
Routine 3 OAT
Fig. 51 --- DX Cooling Temperature
Fig. 53 --- Humidi-MiZerNormal
UNITS WITH HUMIDI-MIZER ADAPTIVE
DEHUMIDIFICATION SYSTEM Normal Design Operation
Subcooling Mode
48HE,HJ
SERVICE
Step 1 -Cleaning
Fig. 56 --- Cleaning Condenser Coil
Fig. 57 --- Propping Up Top Panel
Step 3 -Condenser-FanAdjustment
Step 6 -HighPressure Switch
48HE,HJ
48HE,HJ
Step 7 -Loss-of-ChargeSwitch
Fig. 60 --- Cooling Charging Chart
Fig. 61 --- Cooling Charging Chart
Fig. 65 --- Cooling Charging Chart, 48HJ005 with
Fig. 62 --- Cooling Charging Chart
Fig. 64 --- Cooling Charging Chart, 48HJ004 with
Fig. 63 --- Cooling Charging Chart
48HE,HJ
Fig. 66 --- Cooling Charging Chart, 48HJ005 with
Fig. 67 --- Cooling Charging Chart, 48HJ007 with
TO USE COOLING CHARGING CHART, STANDARD UNIT
Fig. 71 --- Cooling Charging Chart
Fig. 68 --- Cooling Charging Chart
Fig. 69 --- Cooling Charging Chart
Fig. 70 --- Cooling Charging Chart
Step 13 -BurnerIgnition
Step 12 -LimitSwitch
Table 40-LEDError Code Description
48HE,HJ
Step 15 -ReplacementParts
Fig. 74 --- Spark Gap Adjustment
Cleaning and Adjustment
5. Reinstall burner rack as described above
Contactor, Compressor
48HE,HJ
economi$er IV troubleshooting completion
TROUBLESHOOTING
Step 1 -UnitTroubleshooting
Step 2 -Economi$erIV Troubleshooting
48HE,HJ
Table 41-LEDError Code Service Analysis
COMPONENT DAMAGE HAZARD
48HE,HJ
Table 42- Heating Service Analysis
48HE,HJ
Table 45-CoolingService Analysis
Table 46-EconoMi$erIV Input/Output Logic
48HE,HJ
Fig. 76 --- EconoMi$er IV Functional View
48HE,HJ
START-UPCHECKLIST Remove and Store in Job File
I. PRELIMINARY INFORMATION
III.START-UP