Installation & Operation Manual

11 Maintenance Maintenance and annual startup

Table 11A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

 

• Address reported problems, if any

 

 

• Inspect interior; clean and vacuum if

 

necessary;

 

 

 

 

 

• Clean condensate trap and fill with fresh

 

water

 

 

 

 

 

• Check for

leaks (water, gas,

flue,

 

condensate)

 

 

 

 

• Verify flue and air lines in good condition

 

and sealed tight

 

 

 

 

• Check system

water

pressure/system

UP-

piping/expansion tank

 

 

• Check control settings

 

 

 

 

 

START

• Check the ignition and both flame sense

electrodes (sand off any deposits; clean

 

ANNUAL

and reposition)

 

 

 

• Check wiring and connections

 

 

 

 

• Perform

start-up

checkout

and

 

performance verification per Section 9.

 

• Flame inspection (stable, uniform)

 

 

• Check both flame signals (at least 10

 

microamps at high fire)

 

 

• Clean the heat exchanger

 

 

• Test low water

cutoff (reference

the

 

Crest Service Manual).

 

 

 

If combustion

or

performance

 

indicate need:

 

 

 

Clean heat exchanger

Remove and clean burner using compressed air only

Clean the blower wheels

Owner maintenance

(see the Crest User’s Information Manual for

instructions)

 

• Check boiler area

Daily

• Check pressure/temperature

 

gauge

 

• Check vent piping

 

• Check air piping

Monthly

• Check air and vent termination

 

screens

 

• Check relief valve

 

• Check condensate drain system

 

 

 

• Test low water cutoff

Every

• Reset button (low water

cutoff)

6 months

• Check boiler piping (gas and

 

 

water) for leaks

 

• Operate relief valve

 

 

End

• Shut boiler down (unless boiler

of season

used for domestic hot water)

months

 

53

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Crestron electronic 2.5, 3.5, 1.5 Maintenance Maintenance and annual startup, Service technician, Owner maintenance