Installation & Operation Manual

1 Determine boiler location

Installation must comply with:

Local, state, provincial, and national codes, laws, regulations, and ordinances.

National Fuel Gas Code, NFPA 54 / ANSI Z223.1 – latest edition.

Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1 - latest edition, when required.

National Electrical Code, NFPA 70 - latest edition.

For Canada only: CSA B149.1 Installation Code, CSA C22.1 Canadian Electrical Code Part 1 and any local codes.

NOTICE

The Crest gas manifold and

controls met safe lighting and other

 

 

performance criteria when the boiler

 

underwent tests specified in ANSI

 

Z21.13/CSA 4.9 – latest edition.

Before locating the boiler, check:

￿WARNING

￿WARNING

This appliance is certified as an indoor appliance. Do not install the appliance outdoors or locate where the appliance will be exposed to freezing temperatures or to temperatures that exceed 100°F (37.8°C).

Do not install the appliance where the relative humidity may exceed 93%. Do not install the appliance where condensation may form on the inside or outside of the appliance, or where condensation may fall onto the appliance.

Failure to install the appliance indoors could result in severe personal injury, death, or substantial property damage.

This appliance requires a special venting system. Use only the vent materials specified in this manual. Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death.

1.Check for nearby connection to:

System water piping

Venting connections

Gas supply piping

Electrical power

2.Locate the appliance so that if water connections should leak, water damage will not occur. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow. Under no circumstances is the manufacturer to be held responsible for water damage in connection with this appliance, or any of its components.

3.Check area around the boiler. Remove any combustible materials, gasoline and other flammable liquids.

Failure to keep boiler area clear ￿ WARNING and free of combustible materials,

Provide clearances:

NOTICE

If you do not provide the recommended service

clearances shown, it may not be possible to service

 

 

the boiler without removing it from the space.

Clearances from combustible materials

-

Hot water pipes

........................................................ 1/4"

-

Sides

0"

-

Rear

0"

-

Front

0"

-

Top

0"

-

Floor

Combustible

-Vent pipe - Follow special vent system manufacturer’s instructions

Recommended clearances for service access

-

Sides

24"

-

Rear

24"

-

Front

30"

-

Top

24"

Figure 1-1Recommended Service Clearances

1/4" (6 MM) MINIMUM CLEARANCE AROUND HOT WATER PIPES

gasoline, and other flammable liquids and vapors can result in severe personal injury, death, or substantial property damage.

4. The Crest must be installed so that gas control system components are protected from dripping or spraying water or rain during operation or service.

5. If a new boiler will replace an existing boiler, check for and correct system problems, such as:

• System leaks causing oxygen corrosion or heat exchanger cracks from hard water deposits.

Incorrectly-sized expansion tank.

• Lack of freeze protection in boiler water causing system and boiler to freeze and leak.

6. The appliance must be installed on a level floor, both front to back and side to side, for proper

24"

LEFT

24"

REAR

30"

FRONT

24"

TOP

VENTILATING*

AIR OPENING

CLOSED DOOR

24"

RIGHT

VENTILATING*

AIR OPENING

condensate drainage.

7

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Crestron electronic 3.5, 2 Determine boiler location, Installation must comply with, Before locating the boiler, check