Crestron electronic 3.5, 2.5, 1.5 instruction

FB-I-O Rev H

Installation & Operation Manual Models: 1.5 - 2.0 - 2.5 - 3.0 - 3.5

WARNING This manual must only be used by a qualified heating installer / service

technician. Read all instructions, including this manual and the Crest Service Manual, before installing. Perform steps in the order given. Failure to comply could result in severe personal injury, death, or substantial property damage.

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Crestron electronic 3.5, 2.5, 1.5 service manual Save this manual for future reference

Contents

Save this manual for future reference Contents Please read before proceeding When servicing boiler Blowers Crest How it works Crest How it works Models 1.5 2.0 2.5 3.0 Crest Ahri Rating Ratings Determine boiler location Installation must comply withBefore locating the boiler, check Provide clearances Flooring and foundation Provide air openings to roomVent and air piping Prevent combustion air contamination Products to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Direct venting General ventingOptional room air Air inlet pipe materials Install vent and combustion air piping Air intake/vent connections Approved Stainless Steel Vent Manufacturers Make Model Removing from existing vent Common venting Vent/air termination vertical Vertical direct ventingDetermine location Prepare roof penetrations 4Alternate Vertical Terminations with Multiple Boilers Multiple vent/air terminations Vent/air termination sidewall Sidewall direct venting 2Clearance to Doors and Windows Prepare wall penetrations 4Multiple Vent Terminations must also comply with Figure Room air Hydronic piping Model Circulator sizing20F 40F 60F Near boiler piping components System Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes Hydronic piping Gas connections Connecting gas supply pipingModel Gas Inlet Size Propane Gas Natural gas Check inlet gas supply GAS Piping Size Chart Gas Pressure Gas valve replacement Installation must comply with Field wiringLine voltage connections Outdoor temperature sensor EnableLouver proving switch Low voltage connections Alarm contacts Auxiliary switch 1Wiring of the cascade System supply sensor Field Wiring Condensate drain Condensate disposal Start-up Freeze protection when usedCheck/control water chemistry Fill and test water system Check thermostat circuits Check for gas leaksInspect condensate system Inspect/check condensate lines and fittings Start the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boiler For Your Safety Read Before Operating Gas Natural Gas Propane Valve Set space heating operation Configuration of the cascade Verify HWG circulator mode Set HWG target temperatureSet clock General Operating information Protection features Outdoor reset operation, if used Boiler temperature regulation Cascade Sequence of operation Home Screen Crest control module 2Main Menu Screen Service technician Maintenance Maintenance and annual startupOwner maintenance See the Crest User’s Information Manual for Instructions Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valve Check all boiler wiring Check ignition ground wiringCheck control settings Check flame signal Review with owner Cleaning boiler heat exchangerHandling ceramic fiber materials Niosh stated First Aid Integrated Control Diagrams 2Wiring Diagram