Manuals / Crown Boiler / Household Appliance / Boiler

Crown Boiler CWI103, CWI172, CWI345, CWI310, CWI276, CWI Series, CWI069, CWI241, CWI379, CWI207, CWI138

Models: CWI138 CWI241 CWI310 CWI345 CWI379 CWI276 CWI103 CWI207 CWI069 CWI Series CWI172

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Crown Boiler CWI103, CWI172, CWI345, CWI310, CWI276, CWI Series, CWI069, CWI241, CWI379, CWI207, CWI138 installation instructions

Contents

These instructions must be affixed on or adjacent to the boiler Gas-Fired Natural Draft Water Boilers INSTALLATION INSTRUCTIONSCWI Series Models I Product Description Table of Contents TABLE 1 CWI SPECIFICATIONS II SpecificationsFIGURE 1 CWI BOILERS - GENERALCONFIGURATION IV Locating the Boiler III Before Installing V Air for Combustion and Ventilation Example For Buildings of Other than Unusually Tight ConstructionForBuildingsofUnusuallyTightConstruction FIGURE 5 ALL AIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE3BOILERINSTALLEDINCONFINEDSPACE, ALL AIR FROM INSIDEFIGURE 4 ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTIC FIGURE 6 ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM VI Venting Removing an Existing Boiler from a Common Chimney FIGURE 9 VENT DAMPER INSTALLATION DETAILS FIGURE8 CWI BOILERTYPICALVENTSYSTEM INSTALLATION AND COMPONENTS VII Gas Piping DANGER VIII System PipingStandardPiping Piping for Special Situations 1413 BOILERSIDEPIPING FIGURE 11 STANDARD BOILER PIPING FIGURE 12 INDIRECT WATER HEATER FIGURE13 BOILERBYPASSPIPING FIGURE15 BOILERPIPINGWITHCHILLER FIGURE14 ISOLATIONOFBOILERFROMSYSTEMWITHAHEATEXCHANGER IX TANKLESS HEATER PIPING FIGURE 17TANKLESSHEATERPIPING A mixing valve does not eliminate the risk of scaldingFeel water before showering or bathing SingleZoneWiring IX Wiring FIGURE 20 WIRING DIAGRAM, STANDING PILOT WITH TANKLESS HEATER Wiring Variations FACTORYWIRING NOT SHOWN - SEE FIGURES 18 FIGURE 22 CIRCULATOR ZONEWIRING USING HONEYWELLR845AsFACTORY BOILER WIRING NOT SHOWN - SEE FIGURES 18 FIGURE23ZONEWIRINGUSINGHONEYWELLV8043FZONEVALVES Sequence of Operation, Standing Pilot, With Tankless Heater CWI Control System - Sequence of OperationSequence of Operation, Standing Pilot, Less Tankless Heater Sequence of Operation, Intermittent Ignition, With Tankless Heater Sequence of Operation, Intermittent Ignition, Less Tankless Heater Safety Control Operation - Standing Pilot and Intermittent Ignition XI Start-up and Checkout FIGURE 24 STANDING PILOT BURNER FLAME 2726Page Page LIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH HONEYWELL FOR YOUR SAFETY READ BEFORE OPERATINGLIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE 7000ERHC SERIES GAS VALVES STANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTINGLIGHTING INSTRUCTIONS FOR BOILERS EQUIPPED WITH ROBERTSHAW VR8204 AND VR8304 SERIES GAS VALVES INTERMITTENT PILOT FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE 7000DERHC SERIES GAS VALVES INTERMITTENT PILOT FIGURE 28b GASVALVEDETAIL-ROBERTSHAW 7000DERHC INTERMITTENT IGNITION FIGURE 27a GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT XI Service and Maintenance Heat Exchanger Cleaning Procedure XIII Troubleshooting C1&C2? START National Fuel Gas Code 5&6 on L2 ? START C2 and C1&C2?T&TV? Caution Read page 36 before attempting to use this chart Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart XIV PARTS Page 40mm BURNERS ONLY These Valves Piped in Series to Provide Redundent Shut-off1/4 Pilot Tubing Used with Robertshaw Valves Page KEY # Page C. Heat Exchanger and Flue Collector Installation Appendix A Knockdown Boiler Assembly InstructionsA. Before Installing B. BaseAssembly Preparation FIGUREA1 BASE, HEAT EXCHANGER, FLUE COLLECTORASSEMBLY E. Control and Trim Installation D. Gas Valve Installation FIGURE A2 JACKET INSTALLATION G. Complete Installation F. Electrical Wiring Connections FIGURE A3 TAPPING LOCATIONS SEE TEXT FOR TAPPING USES Philadelphia P.O. Box3633 I. Street