
MAINTENANCE AND REPAIR INSTRUCTIONS
7. Reinstall the air filter | Back | Back Plate Slots |
cover. Position the | Plate Slot |
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hooks on the right |
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side of the air filter |
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cover into the slots |
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at the right side of |
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the back plate (Fig. |
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25). |
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8. Swing the cover to |
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the left until the tab |
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on the air filter cover |
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snaps into place in |
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the slot on the back |
| Fig. 25 |
plate (Fig. 26). |
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WARNING: This unit will need to be running during idle speed adjustment. Wear protective clothing and observe all safety instructions to prevent serious personal injury.
Also, DO NOT set unit on any surface except a clean, hard area while starting or performing any adjustments. Debris, such as gravel, sand, dust, grass, etc., could be thrown by the blower tube and damage property or cause serious injury to bystanders or operator.
The idle speed of the engine is adjustable. An idle adjustment screw is between the air filter cover and the engine starter housing (Fig. 27). NOTE: Careless adjustments can seriously damage your unit. An
authorized service dealer should make carburetor adjustments.
Check FuelOld fuel is usually the reason for improper unit performance. Drain and refill the tank with fresh fuel prior to making any adjustments. Refer to Oil and Fuel Information.
Clean Air FilterThe condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow. This is often mistaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw. Refer to Air Filter Maintenance.
Adjust Idle Speed ScrewIf, after checking the fuel and cleaning the air filter, the engine still will not idle, adjust the idle speed screw as follows:
1.Start the engine and let it run at a high idle for a minute to
warm up. Refer to Starting/Stopping Instructions.
2.Release the throttle trigger and let the engine idle. If the engine stops, insert a small phillips in between the Air Filter Cover and the Engine Cover (Fig. 27). Turn the idle speed screw in, clockwise, 1/8 of a turn at a time (as needed) until the engine idles smoothly.
Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not and all of the following are true:
•the engine will not idle
•the engine hesitates or stalls on acceleration
•there is a loss of engine power
Have the carburetor adjusted by an authorized service dealer.
Crochet
Air Filter | Air Filter Cover | |
| Fig. 26 |
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Idle Adjustment
Screw
| Fig. 27 |
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Muffler | Starter Housing |
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Cover | Screws (2) |
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| Starter |
| Starter | Housing |
| Housing | Screws |
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| (4) |
Fig. 28
NOTE: Make sure that the screws are reinstalled into their original holes (Fig. 28).
REPLACING THE SPARK PLUGCAUTION: Do not sand blast, scrape, or clean electrodes. Grit in the engine could damage the cylinder.
Use a replacement part number
0.025 in. (0.635 mm.). Remove the plug after every 40 hours of 0.025 in. (0.635 mm)
operation and check its condition.
1. Stop the engine and allow it to cool.
2. Remove the 2 plastic muffler cover screws with a flat blade or
3.Remove the 2 plastic and 4 aluminum starter housing screws
with flat blade or |
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| Fig. 32 | |
remove the housing. |
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NOTE: Make sure to store the screws so that they can be reinstalled into their original holes.
4.Grasp the plug wire firmly and pull the cap from the spark plug.
5.Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.
6.Replace cracked, fouled or dirty spark plug. Set the spark gap at 0.025 in. (0.635 mm.) using a feeler gauge (Fig. 32).
7.Install a
SPARK ARRESTOR MAINTENANCE |
| Muffler | |
| WARNING: To avoid serious personal injury, |
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| always turn your unit off and allow it to cool |
| Spark Arrestor |
| before you clean or do any maintenance on it. |
| Cover |
1. | Remove the muffler cover. See Rocker Arm Clearance. |
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| Screw | ||
2. | With a flat blade screwdriver or Torx |
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| remove the screws attaching the spark arrestor diverter to the |
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| muffler (Fig. 33). |
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3. | Remove the spark arrestor cover. | Spark Arrestor |
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4. | Remove the spark arrestor screen from the spark arrestor cover. | ||
5. | Clean the spark arrestor screen with a wire brush or replace it. | Screen | |
| Fig. 33 | ||
6. | Reinstall the spark arrestor screen, spark arrestor cover, and |
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| screws. |
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7.Reinstall the muffler cover.
CLEANINGWARNING: To avoid serious personal injury, always turn your unit off and allow it to cool before you clean or do any maintenance on it.
Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off any moisture with a soft cloth.
STORAGE• Never store the unit with fuel in the tank where fumes may reach an open flame or spark. | |
• Allow the engine to cool before storing. | |
• | Lock up the unit to prevent unauthorized use or damage. |
• | Store the unit in a dry, |
This requires disassembly of the engine. If you feel unsure or unqualified to perform this, take the unit to a qualified service dealer. NOTE: Inspect the valve to rocker arm clearance with a feeler
gauge after the first 10 hours of operation and every 40 hours of operation.
Rocker Arm
• Store the unit out of the reach of children. |
1. | Drain all gasoline from the gas tank into a container. Do not use gas that has been stored for more |
| than 60 days. Dispose of the old gasoline in accordance to Federal, State, and Local regulations. |
2. | Start the engine and allow it to run until it stalls. This ensures that all gasoline has been drained from |
| the carburetor. |
•The engine must be cold when checking or adjusting the rocker arm clearance.
•This task should be performed inside, in a clean, dust free area.
1.Remove the 2 muffler cover screws with a flat blade or
2.Remove the 6 starter housing screws with flat blade or
NOTE: Make sure to store the screws so that they can be reinstalled into their original holes.
Spark Plug
Hole
Cover
3. Allow the engine to cool. Remove the spark plug and put 5 drops of high quality motor oil into the |
cylinder. Pull the starter rope slowly to distribute the oil. Reinstall the spark plug. |
NOTE: Remove the spark plug and drain all of the oil from the cylinder before attempting to start the blower after storage.
4.Change the oil, referring to Changing the Oil. Dispose of the old oil in accordance to Federal, State and Local regulations.
5.Thoroughly clean the unit and inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. The unit is ready for storage.
TRANSPORTING3.Disconnect the spark plug wire.
4.Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.
5.Clean dirt from around the rocker arm cover. Remove the screw holding the rocker arm cover with a large flat blade screwdriver or Torx
6. Turn the flywheel slowly to bring the piston to the top of its travel (known as top dead center). Check that:
•The piston is at the top of its travel while looking in the spark plug hole (Fig. 29)
•Both rocker arms move freely, and both valves are closed.
If these statements are not true, repeat this step.
7.Slide the feeler gauge between the rocker arm and the valve return spring. Measure the clearance between the valve stem and rocker arm (Fig. 30 & 31). Measure both the intake and exhaust valves.
Fig. 29
| Adjusting | |
| Nuts | |
INTAKE | ||
Rocker Arms | ||
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| EXHAUST | |
Feeler Gauge |
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Fig. 30 |
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•Allow the engine to cool before transporting.
•Secure the unit while transporting.
•Drain the gas tank before transporting.
•Tighten gas cap before transporting.
SPECIFICATIONSENGINE*Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The recommended clearance for both intake and exhaust is .003
Ignition Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Momentary Switch Valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.If the clearance is not within specification:
a.Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver (Fig. 31).
•To increase clearance, turn the adjusting nut counterclockwise.
•To decrease clearance, turn the adjusting nut clockwise.
b. Recheck both clearances, and adjust as necessary.
9.Reinstall the rocker arm cover using a new gasket (Fig. 29). Torque the screw to:
10.Check the spark plug and reinstall. See Replacing the Spark Plug.
11.Reinstall the spark plug wire.
12.Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws.
Adjusting
Nut
(0.076–
0.152 mm)
Culbuteur
Feeler
Gauge
Valve Stem
Fig. 31
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion Spark Plug #RDZ4H or Similar Spark Plug Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.025 inch (0.635 mm) Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 30 Oil Crankcase Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.03 oz (60 ml) Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unleaded Carburetor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diaphragm,
*All specifications are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
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