CHAPTER NINE

PULSE-ECHO COATING & COATING TECHNIQUES

9.1 Introduction to Pulse-Echo Coating Measurement (PECT)

In the previous sections we’ve discussed the need for detecting pits and flaws (pulse- echo) in materials, along with the requirement to measure through and eliminate errors caused by coated materials (echo-echo). Until now, both modes were needed in order accomplish both tasks. Pulse-echo mode was used for flaw detection, and echo-echo mode was used to eliminate the coating thickness and provide a nominal material thickness only. With this in mind, it often became cumbersome toggling between both modes respectively.

In a majority of applications involving coated materials, inspectors are often interested in monitoring both the thickness of the material, as well as the thickness of the coating . Therefore, the CMX has been designed to provide the user with the ability to measure the material and coating thicknesses simultaneously, while maintaining the ability to detect flaws and pits all in a single mode called Pulse-Echo Coating (PECT). This is accomplished by using a custom hybrid combination mode utilizing properties from the basic modes along with a group of special techniques and theoretical wave phenomena’s.

The CMX is preset to a coating velocity of 0.0850 in/µsec (2159 m/sec) from the factory. This velocity is a very close approximation of the common coating velocities found in the field. However, the CMX also has a built-in one and two point calibration options to calibrate to coating samples with a known thicknesses.

There are two coating modes built into the CMX:

1)Pulse-Echo Coating (PECT) – used during inspections where both the material and coating thicknesses are required.

2)Coating Only (CT) – used during inspections where only the coating thickness is required.

9.2Enabling Pulse-Echo Coating Mode (PECT) & Coating (CT)

When the CMX is initially powered up, the gauge will automatically check to see if the transducer plugged into the gauge can be recognized. All Dakota Ultrasonics coating enabled transducers are equipped with the auto recognition feature. If the CMX doesn’t recognize tha t a special coating enabled transducer is plugged into the gauge, the coating feature will be disabled entirely. There are a number of coating enabled transducers available from Dakota. Please contact us with your application requirements for additional information on frequencies and diameters currently offered.

The coating modes can be enabled in three different ways:

1)On Power up and probe recognition.

2)By pressing MULTI MODE keypad.

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Dakota Digital CMX operation manual Chapter Nine PULSE-ECHO Coating & Coating Techniques

CMX specifications

Dakota Digital CMX series represents a cutting-edge advancement in the world of digital instrumentation, designed specifically for automotive enthusiasts and restorers seeking to enhance their vehicle’s dashboard aesthetics and functionality. Characterized by its sleek appearance and intelligent design, the CMX offers a multitude of features that cater to modern demands while preserving the classic vehicle feel.

One of the standout features of the Dakota Digital CMX is its customizable display. The series provides an array of screen layouts and color schemes that allow users to personalize their instrumentation according to individual preferences. This flexibility not only enhances the visual appeal but also aids in quickly obtaining critical information at a glance, improving overall driver convenience.

The CMX is equipped with state-of-the-art technology, including high-definition OLED displays that ensure crisp visibility in all lighting conditions. This technological advancement makes the instrument panel not only easy to read but also optimally functional in both bright sunlight and low-light situations. The ambient light sensors adjust brightness automatically, promoting user comfort.

Another defining characteristic of the Dakota Digital CMX is its comprehensive data logging and diagnostic capabilities. Integrated advanced sensors enable real-time monitoring of various vehicle metrics, such as speed, RPM, fuel level, and engine temperatures. This feature aids users in maintaining their vehicle's performance and in diagnosing potential issues before they escalate into more severe problems.

The CMX series supports numerous vehicle types, with a compatibility range that includes classic muscle cars, street rods, and even motorcycles. Furthermore, it incorporates Bluetooth technology, allowing users to connect their smartphones for further customization and real-time data analysis via an associated app.

Installation is designed to be user-friendly, making it accessible even for those with limited automotive knowledge. The system typically utilizes plug-and-play wiring harnesses, simplifying the overall setup process. Additionally, the CMX series is engineered to withstand the harsh environments often found in automotive applications, ensuring durability and longevity.

In summary, the Dakota Digital CMX series exemplifies a harmonious blend of modern technology and classic style. With customizable displays, advanced diagnostics, excellent visibility, and robust construction, it is a top choice for those looking to elevate their vehicle’s instrumentation. The CMX not only provides essential information but also transforms the driving experience, making it both informative and enjoyable.