INTERMITTENT PILOT TROUBLESHOOTING (continued)
Green LED Status Codes
Green LED |
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Flash Code |
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(X + Y)a | Indicates | Next System Action | Recommended Service Action |
OFF | No “Call for Heat” | Not applicable | None |
Flash Fast | Not applicable | None | |
Heart Beat | Normal operation | Not applicable | None |
3 | Recycle | Initiate new trial for ignition. Flash code | If system fails to light on next trial for |
| - Flame failed during run | will remain through the ignition trial | ignition, check gas supply, pilot burner, |
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| until flame is proved. | flame sense wiring, contamination of |
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| flame rod, burner ground connection. |
4 | Flame sensed out of sequence | If situation self corrects within 10 sec- | Check for pilot flame. Replace gas valve |
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| onds, control returns to normal sequence. | if pilot flame present. If no pilot flame, |
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| If flame out of sequence remains longer | cycle “Call for Heat.” If error repeats, |
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| than 10 seconds, control goes to Flash | replace control. |
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| code 6 + 4 (see below). |
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7 | Flame sense leakage to ground | Control remains in wait mode. When | Check flame sense lead wire for damage |
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| the fault corrects, control resumes nor- | or shorting. Check that flame rod is in |
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| mal operation after a one minute delay. | proper position. |
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| Check flame rod ceramic for cracks, |
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| damage or tracking. |
8 | Low secondary voltage supply - | Control remains in wait mode. When | Check transformer andAC line for proper |
| below 15.5 Vac) | the fault corrects, control resumes nor- | input voltage to the control. Check with |
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| mal operation after a one minute delay. | full system load on the transformer. |
6 + 2 | Failed trial for ignition resulting | Remain in lockout until “Call for Heat” | Check gas supply, pilot burner, spark |
| in lockout | is cycled. | and flame sense wiring, flame rod con- |
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| taminated or out of position, burner |
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| ground connection. |
6 + 3 | More than 5 flame failures during | Remain in lockout until “Call for Heat” | Check gas supply, pilot burner, flame |
| run on the same “Call for Heat” | is cycled. | sense wiring, contamination of flame |
| resulting in lockout |
| rod, burner ground connection. |
6 + 4 | Flame sensed out of sequence - | Control waits until flame is no longer | Check for pilot flame. Replace gas valve |
| longer than 10 seconds | sensed and then goes to soft lockout. | if pilot flame present. If no pilot flame, |
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| Flash code continues. Control auto re- | cycle “Call for Heat.” If error repeats, |
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| sets from soft lockout after one hour. | replace control. |
ON | Soft lockout due to error detected | Control auto resets from soft lockout af- | Reset by cycling “Call for Heat.” If er- |
| during self check sequences | ter one hour. | ror repeats, replace the control. |
aFlash Code Descriptions:
-Flash Fast: Rapid blinking
-Heartbeat: Constant 1/2 second bright 1/2 second dim cycles
-A single flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats the sequence.
-X + Y flash codes signify that the LED flashes X times at 2Hz, remains off for two seconds, flashes Y times at 2Hz, remains off for three seconds, and then repeats the sequence.
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