Troubleshooting
Symptom
Motor does not start
Router does not plunge smoothly
Router bits slip in the collet
Routed profile burns
Router vibrates excessively
Possible Causes
►Check that the cord is properly plugged into the router and into an outlet.
►Make sure the outlet has power. Check the circuit breaker or try another outlet.
►If used with a Festool dust extractor, make sure the selector switch is pointing to "Auto". The auxiliary outlet on the dust extractor has power only when the selector is at Auto.
►Inspect the power cord (including extension cords) for damage or missing prongs, and replace as needed.
►The motor brushes may have worn and need replacement.
►Make sure the plunge lock knob is loose.
►Clean the plunge posts (columns) and inspect for scratches and damage.
►The collet and mating arbor taper can become pitted from acids and oil in the wood. Clean the tapered surfaces:
a.Remove the collet from the router.
b.Using a plastic scrubbing pad, clean the outer taper of the collet.
c.Using a plastic scrubbing pad, clean the interior taper of the arbor.
a.Make sure there is no plastic or metal debris left over from the cleaning, and reinsert the collet.
►If router bits have spun inside the collet, it may be damaged and needs to be replaced.
►The router bit is dull.
►The router speed is too fast.
►The feed speed is too slow.
►Some materials are prone to burning. Take a shallow
►If the burn is below the profile, then the router bit guide bearing (if present) is worn.
► Remove the bit from the router and spin the bearing with your finger. If the bearing spins roughly, it needs replacement.
► A good bearing should coast for about one revolution when spun with your finger. If it coasts more than one revolution, it is worn.
► Replace the bearing or bit.
►If a large diameter router bit is slightly out of balance, it will vibrate at high speed. Reduce the router speed. If the vibration is severe, discard the router bit.
►The router bit shaft may be bent. Discard the bit if the shaft is bent.
►The router bearings may be worn and need replacement.
22 | OF 2200 EB Router |
