TROUBLESHOOTING TOUCH TEST CHART: TO SERVICE REVERSING VALVES

NORMAL FUNCTION OF VALVE

VALVE

DISCHARGETUBE

Compressorfrom

TUBESUCTION Compressorto

INSIDEtoTube COIL

OUTSIDEtoTube COIL

PilotLEFT TubeCapillary

PilotRIGHT TubeCapillary

NOTES:

** WARMER THAN VALVE BODY

 

 

 

 

 

 

 

 

OPERATING

 

 

 

 

 

 

 

* TEMPERATURE OF VALVE BODY

CONDITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

POSSIBLE CAUSES

CORRECTIONS

Normal Cooling

Hot

Cool

Cool

Hot

*TVB

TVB

 

 

as (2)

as (1)

 

 

 

 

 

 

 

 

 

Normal Heating

Hot

Cool

Hot

Cool

*TVB

TVB

 

 

as (1)

as (2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MALFUNCTION OF VALVE

 

 

Check Electrical circuit and coil

 

 

 

No voltage to coil.

Repair electrical circuit.

 

 

 

 

 

 

 

 

 

 

Defective coil.

Replace coil.

 

 

 

 

 

 

 

 

Check refrigeration charge

 

 

 

Low charge.

Repair leak, recharge system.

 

 

 

 

 

 

 

 

 

 

Pressure differential too high.

Recheck system.

 

 

 

 

 

 

 

Valve will not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deenergize solenoid, raise head pressure,

shift from cool

 

 

 

 

 

 

 

reenergize solenoid to break dirt loose.

Hot

Cool

Cool,

Hot,

*TVB

Hot

Pilot valve okay. Dirt in one bleeder hole.

If unsuccessful, remove valve, wash

to heat.

as (2)

as (1)

out. Check on air before installing. If no

 

 

 

 

 

 

 

 

movement, replace valve, add strainer to

 

 

 

 

 

 

 

 

discharge tube, mount valve horizontally.

 

 

 

 

 

 

 

 

Stop unit. After pressures equalize, restart

 

 

 

 

 

 

 

Piston cup leak

with solenoid energized. If valve shifts,

 

 

 

 

 

 

 

reattempt with compressor running. If still

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

no shift, replace valve.

 

 

 

 

 

 

 

 

 

 

Hot

Cool

Cool,

Hot,

*TVB

*TVB

Clogged pilot tubes.

Raise head pressure, operate solenoid to

 

as (2)

as (1)

free. If still no shift, replace valve.

 

 

 

 

 

 

Valve will not

 

 

 

 

 

 

 

Raise head pressure, operate solenoid

 

 

Cool,

Hot,

 

 

Both ports of pilot open. (Back seat port

to free

shift from cool

Hot

Cool

Hot

Hot

partially clogged port. If still no shift,

as (2)

as (1)

did not close).

to heat.

 

 

 

 

 

 

 

replace

 

 

 

 

 

 

 

valve.

 

 

 

 

 

 

 

 

 

Warm

Cool

Cool,

Hot,

*TVB

Warm

Defective Compressor.

Replace compressor

 

as (2)

as (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not enough pressure differential at start

Check unit for correct operating pressures

 

Hot

Warm

Warm

Hot

*TVB

Hot

of stroke or not enough fl ow to maintain

and charge. Raise head pressure. If no

 

 

 

 

 

 

 

pressure differential.

shift, use valve with smaller port.

 

 

 

 

 

 

 

Body damage.

Replace valve

Starts to shift

 

 

 

 

 

 

 

 

Hot

Warm

Warm

Hot

Hot

Hot

Both ports of pilot open.

Raise head pressure, operate solenoid. If

but does not

no shift, use valve with smaller ports.

 

 

 

 

 

 

 

complete

Hot

Hot

Hot

Hot

*TVB

Hot

Body damage.

Replace valve

reversal.

 

 

 

 

 

 

Valve hung up at mid-stroke. Pumping

Raise head pressure, operate solenoid. If

 

 

 

 

 

 

 

volume of compressor not suffi cient to

no shift, use valve with smaller ports.

 

 

 

 

 

 

 

maintain reversal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Raise head pressure, operate solenoid.

 

Hot

Hot

Hot

Hot

Hot

Hot

Both ports of pilot open.

If no

 

 

 

 

 

 

 

 

shift, replace valve.

Apparent

Hot

Cool

Hot,

Cool,

*TVB

*TVB

Piston needle on end of slide leaking.

Operate valve several times, then recheck.

as (1)

as (2)

If excessive leak, replace valve.

leap in heat-

 

 

 

 

 

 

 

Hot,

Cool,

 

 

 

Operate valve several times, then recheck.

ing.

Hot

Cool

**WVB

**WVB

Pilot needle and piston needle leaking.

as (1)

as (2)

If excessive leak, replace valve.

 

 

 

 

 

 

 

 

 

 

Hot

Cool

Hot,

Cool,

*TVB

*TVB

Pressure differential too high.

Stop unit. Will reverse during equalization

 

as (1)

as (2)

period. Recheck system

 

 

 

 

 

 

 

 

 

 

 

 

 

Clogged pilot tube.

Raise head pressure, operate solenoid to

 

 

 

 

 

 

 

free dirt. If still no shift, replace valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Raise head pressure, operate solenoid.

 

 

 

Hot,

Cool,

 

 

 

Remove valve and wash out. Check on air

 

Hot

Cool

Hot

*TVB

Dirt in bleeder hole.

before reinstalling, if no movement, replace

 

as (1)

as (2)

Will not shift

 

 

 

 

 

valve. Add strainer to discharge tube.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mount valve horizontally.

from heat to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stop unit. After pressures equalize, restart

cool.

 

 

 

 

 

 

 

 

 

Hot,

Cool,

 

 

 

with solenoid deenergized. If valve shifts,

 

Hot

Cool

Hot

*TVB

Piston cup leak.

reattempt with compressor running. If it

 

as (1)

as (2)

 

 

 

 

 

 

still will not reverse while running, replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the valve.

 

Hot

Cool

Hot,

Cool,

Hot

Hot

Defective pilot.

Replace valve.

 

as (1)

as (2)

 

 

 

 

 

 

 

 

Warm

Cool

Warm,

Cool,

Warm

*TVB

Defective compressor.

Replace compressor

 

as (1)

as (2)

 

 

 

 

 

 

 

39

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Image 41
Friedrich 2009, 2008 service manual Normal Function of Valve, Malfunction of Valve

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