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Service and Parts Manual
8196083
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NOTICE TO U.S. CUSTOMERS
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CHAPTER 1: Service Procedures
PRO H50/55-SERIESGAS FRYERS TABLE OF CONTENTS
PRO H50/55-SERIESGAS FRYERS TABLE OF CONTENTS
CHAPTER 2: Parts List
CHAPTER 3: Single H50/55 Unit Unique Parts List
PRO H50/55-SERIESGAS FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1Functional Description
1.1.1 Electronic Ignition System
1.1.2 Interface Board
LEFT-VAT
INTERFACE BOARD
FULL- OR RIGHT- VAT
CURRENT FLOW THROUGH INTERFACE BOARD
1.2Accessing Fryers for Servicing DANGER
FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD
1.1.3 THERMOSTATS
1.4Checking the Burner Manifold Gas Pressure
1.3Cleaning the Gas Valve Vent Tube
4.On non-CEfryers only, place the gas valve in the ON position
1.6Replacing Fryer Components
1.5Measuring Flame Current
1.Disconnect the fryer from the electrical supply
1.6.4 Replacing an Ignition Module
1.6.3 Replacing the Interface Board
1.6.5 Replacing an Ignitor Assembly DANGER
1-11
Adjusting the Air/Gas Mixture
1.6.7 Replacing a Gas Valve DANGER
ALL OTHER VALVES
1.6.8 Replacing a Burner Assembly DANGER
at one time
DANGER
1.6.10Replacing the Frypot
DANGER
at one time
16.Remove the frypot hold down bracket
21.Reverse steps 1-19to reassemble fryer
Full-vatIllustrated
Disassembling A Frypot
Spacer
Spacers
1-20
1-21
31.Remove and replace the plenum gaskets
Full-vatIllustrated
Re-assemblingA Frypot
1.7.1 Ignition Failure
1.7Troubleshooting and Problem Isolation
1.7.2 Improper Burner Function
DANGER
The sparking charge is approximately 25,000 volts
1.7.4 Computer Malfunctions
1.7.3 Improper Temperature Control
1.7.5 Filtration Malfunctions
1.Disconnect power to the filter system
Verifying Solenoid Operation
1.7.6 Leakage
1.7.7 Basket Lift Malfunctions
•Binds and jams •Motors and gears •Electronics
1.8Troubleshooting Guides
1.8.1 Troubleshooting the 24 VAC Circuit
1.7.8 Interpretation of Analog Controller Lights
1-32
One 807-3366FV Ignition Module
24 VOLT CIRCUIT With Interface Board 106-0386and
J3 PIN FUSE
V1S PWR left side Jumper V2S
LEFT VAT
Two 807-3365DV Ignition Modules
RIGHT VAT
24 VOLT CIRCUIT With Interface Board 106-0386and
1.8.3 Troubleshooting the Temperature Probe
1.8.2 Troubleshooting the Gas Valve
1.8.4Probe Resistance Charts
Probe Resistance Chart
FAST Probe Resistance Chart
Simplified Wiring Diagrams
Wiring Diagram for Full-Vat
MODULE
1.9.1
Diagram
Wiring
Full
Austrailia
Single-Spark
1.9.3
Wiring
Diagram
1.10Principal Wiring Connections
LEFT VAT
RIGHT OR FULL VAT
1.11.1Pro H50/55-SeriesFryer, Multi-vat
1.11Wiring Diagrams
FULL VAT
DUAL VAT
805-1675
1.11.2Pro H50/55-SeriesFryer, Single, Full-vat
1.11.3Pro H50/55-SeriesFryer, Single, Dual-vat
1.11.4Pro H50/55-SeriesFryer, Single, CE
1.11.5Pro H50/55-SeriesFryer, Single, FAST-ready
1.11.6.1 MPH150/155 Transformer/Filter Box
1.11.6Transformer/Filter Boxes
1.11.6.2FPH150/155 Transformer/Filter Box
EXTRACTED FROM 8051377B
8051340C
1.11.6.4 FPPH 350/355 Transformer/Filter Box
1.11.7Modular Basket Lift 100/120V
8050518E
12 - - - - -
LEFT SIDE
1.11.8Modular Basket Lift 208/250V
RIGHT SIDE
FROM THE REAR OF THE FRYER
Oil Return/Disposal Wiring Sonic
Accessories
PRO H50/55-SERIESGAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
208-250VConfiguration
100-120VConfiguration
2.2 Basket Lift
Assemblies and
COMPONENT
Wire Assemblies
2.3.1Backs, Doors, Flue Caps, Sides, and Top Caps
2.3Cabinetry
ITEM
PART #
COMPONENT
See Page 2-4for upper hinges
ITEM
PART #
COMPONENT
packages of
x 1/2-inchHex Washer
All cabinet screws, unless
otherwise indicated, are #10
PART #
ITEM
806-4732 106-3902SP 106-3903SP 106-3904SP
COMPONENT
ITEM
Controllers
Standard
Euro-Look
Page
COMPONENT
PART #
ITEM
813-0568
2.5.2 Drain Valves and Associated Components
PART #
COMPONENT
810-1569
2.5.3 Oil Return Line Components
FMPH250/255 Dual-Vat,Spreader, Dual Vat
Detail of Item
ITEM
PART #
1807-2484Valve, 1/4-inchNPT Solenoid
Standard
806-9330SP
Right Handle and Linkage
These
1807-2103Microswitch, Lever Activated
ITEM
PART #
2.5.6 Assembly Wand Plumbing Japan
2.5.5 Oil Disposal Wand Assembly
ITEM
COMPONENT
Nut furnished
2.5.7 Rear Flush Oil Return Components
with Item
All components except for Items 4 and
2-21
Elbow, 90º x ½-inchStreet
ITEM
PART #
Power Shower Assembly, Full-vat,Complete
2.5.8 Power Shower Assemblies Optional
Power Shower Assembly, Dual-vat,Complete
ITEM
2.6Electronics and Electrical Components
2.6.1 Component Boxes
for Controllers, Page
ITEM PART #
2.6.2
Transformer
Boxes
Box Assembly, Transformer
ITEM
PART #
2806-4206Temperature Probe 3210-0681Probe Guard
2.6.3 High-LimitThermostat and Temperature Probe
1826-1177High Limit Thermostat - 425F/218C
ITEM PART #
Frypot Components
Full-Vat
and Associated Components
Frypots
PART #
ITEM
1106-1019SP 2200-0936 3200-0937 4200-2227
COMPONENT
2.7.2 Dual-VatFrypot Components
2-31
For rear flush oil return components, see page
PART #
COMPONENT
PH250/255 Full Vat Gas Manifold Typical
2.8Gas Supply and Combustion System Components
PART #
ITEM
COMPONENT
CE Conversion Kits
2.9Gas Valves and Associated Components
Non-CEGas Valve Assembly Typical
CE Gas Valve Assembly Typical
ITEM
Gas Valve Wiring
PART #
COMPONENT
Filter Associated Wiring
2.10Wiring Assemblies and Harnesses
PART #
COMPONENT
ITEM
Main Wiring Harnesses
PART #
COMPONENT
COMPONENT
2.11Miscellaneous Connectors and Terminals
3.1Single H50/55 Filtration System Components
CHAPTER 3 SINGLE H50/55 UNIT UNIQUE PARTS LIST
PRO H50/55-SERIESGAS FRYERS
PART #
3.2Single H50/55 Oil Return Components
PART #
COMPONENT
3.3Single H50/55 Component Boxes
PART #
ITEM
COMPONENT
106-6708
3.5Single H50/55 Transformer Boxes
ITEM
PART #
1-800-551-8633
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