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005031-2 owner manual Exploded Views and Parts Lists
Models:
005031-2
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Troubleshooting
Specification
Install
Parts list
4.9.4 BATTERY REPLACEMENT
Warranty
Maintenance
8 - Reconfigure the Fuel System
4.2EXHAUST MANIFOLD PROCEDURE
3.2.2 FAULT INDICATOR LEDS
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Image 36
Section 7 - Exploded Views and Parts Lists
Liquid-cooled
25 kW Generators Mounting Base — Drawing No.
0F0104-B
34
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Image 36
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Contents
SHOULD ATTEMPT INSTALLATION
Liquid-cooled,Prepackaged Standby Generators
Model Number 005031-225kW
This manual should remain with the unit
AUTHORIZED SERVICE DEALER LOCATION
OPERATION AND MAINTENANCE
HOW TO OBTAIN SERVICE
INTRODUCTION
INTRODUCTION
GENERAL HAZARDS
ELECTRICAL HAZARDS
WARNING
WARNING
FIRE HAZARDS
EXPLOSION HAZARDS
STANDARDS INDEX
Liquid-cooled25 kW Generators
1.2TRANSFER SWITCH
1.1GENERATOR
1.3ATS MODE AUTOMATIC OPERATION
1.4GENERATOR AC CONNECTION SYSTEMS
1.7.1 LOW OIL PRESSURE SWITCH
1.7.2 HIGH COOLANT TEMPERATURE SWITCH
1.7.3 LOW COOLANT LEVEL SWITCH
Figure 1.4 - Low Oil Pressure Switch
1.10 SPECIFICATIONS
1.7.6 LOW BATTERY
1.8.1 UNPACKING PRECAUTIONS
1.8UNPACKING
1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR
Figure 1.8 - Reconfigure the Fuel System
1.11 FUEL CONSUMPTION
1.13 ENGINE OIL RECOMMENDATIONS
2.1STANDBY GENERATOR INSTALLATION
1.15 BEFORE INSTALLATION
1.14 COOLANT RECOMMENDATIONS
2.1.1 NFPA STANDARDS
2.2GENERATOR LOCATION
2.3GENERATOR MOUNTING AND SUPPORT
2.4BASIC STANDBY ELECTRIC SYSTEM
2.1.2 OTHER PUBLISHED STANDARDS
2.9USING A “GTS” TRANSFER SWITCH
2.5EMERGENCY CIRCUIT ISOLATION METHOD
2.6TOTAL CIRCUIT ISOLATION METHOD
2.7GROUNDING THE GENERATOR
2.10 BATTERY INSTALLATION
Pos2 OFF — ATS Application
2.10.1 VENTED BATTERIES
DANGER
3.1GTS TRANSFER SWITCH
2.11.2 TRANSFER SWITCH
2.11 PREPARATION BEFORE START-UP
2.11.4 GENERATOR SET LUBRICATION
3.2.1 AUTO/OFF/MANUAL SWITCH
3.2.2 FAULT INDICATOR LEDS
3.2CONTROL CONSOLE COMPONENTS
GTS Mode Operation
3.2.5 SET EXERCISE TIME SWITCH
3.2.3 15 AMP FUSE
3.2.4 5 AMP FUSE
3.2.6 SYSTEM READY LED
3.4ENGINE GOVERNOR GAIN ADJUSTMENTS
3.3MANUAL TRANSFER AND START-UP
3.5MANUAL RETRANSFER AND SHUTDOWN
Figure 3.2 - Engine Governor Adjustment
3.8CONTROL BOARD DIP SWITCH SETTINGS
Figure 3.3 - “Set Exercise Time” Switch
3.6AUTOMATIC OPERATION
3.7WEEKLY EXERCISE CYCLE
3.9VOLTAGE REGULATOR ADJUSTMENT
EVERY THREE MONTHS
ONCE EVERY SIX MONTHS
ONCE ANNUALLY
4.2EXHAUST MANIFOLD PROCEDURE
4.3INTAKE MANIFOLD PROCEDURE
4.4CYLINDER HEAD PROCEDURE
Figure 4.1 - Intake Manifold Installation
4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM
4.7.2 BATTERY FLUID
4.8.2 CHECK BATTERY
4.6OVERLOAD PROTECTION FOR
4.8.11 CHANGING THE ENGINE AIR CLEANER
Figure 4.4 - Setting the Spark Plug Gap
4.8.7 INSPECT EXHAUST SYSTEM
4.8.8 CHECK FAN BELT
4.9MISCELLANEOUS MAINTENANCE
4.9.1 CLEANING THE GENERATOR
4.9.2 BATTERY
4.9.3 BATTERY MAINTENANCE
4.10 SCHEDULED MAINTENANCE
Service Maintenance Interval Information
Tasks
Level
Level
Level
Level
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Section 6 - Electrical Data
Liquid-cooled25 kW Generators
Section 6 - Electrical Data
Section 6 - Electrical Data
Liquid-cooled25 kW Generators
Section 6 - Electrical Data
Section 6 - Electrical Data
Liquid-cooled25 kW Generators
Section 6 - Electrical Data
Section 6 - Electrical Data
Liquid-cooled25 kW Generators
Section 6 - Electrical Data
Section 7 - Exploded Views and Parts Lists
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
Liquid-cooled25 kW Generators
Mounting Base - Drawing No. 0F0104-B
38 3 45 39 32 18 LATCH DETAIL
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
Liquid-cooled25 kW Generators
Enclosure - Drawing No. 0F1645-H
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
0F0790
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Control Panel 25kW - Drawing No. 0E7615-C
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Control Panel 25kW - Drawing No. 0E7615-C
0F0790
FOR HARNESS GROUND
STEPPER
ONLY
RADIATOR
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Engine - Drawing No. 0E9918-F
COVER
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Fuel System - Drawing No. 0E9980-D
LOCKTIGHT
LEADS
LOCKTIGHT
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Alternator - Drawing No. 0F5092-B
0F1659A
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Muffler - Drawing No. 0F2930-C
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Stepper Motor - Drawing No. 0E9979-C
Section 7 - Exploded Views and Parts Lists
Liquid-cooled25 kW Generators
Radiator - Drawing No. 0E9965-F
TO THERMOSTAT
Section 8 - Installation Diagram
YOUR WARRANTY RIGHTS AND OBLIGATIONS
PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
Liquid-cooled25 kW Generators
EMISSION CONTROL SYSTEM WARRANTY
EMISSION RELATED PARTS INCLUDE THE FOLLOWING
Liquid-cooled25 kW Generators
Section 9 - Warranty
WARRANTY SCHEDULE
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING