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Generac 005031-2 owner manual Exploded Views and Parts Lists, Liquid-cooled25 kW Generators

Models: 005031-2

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Section 7 - Exploded Views and Parts Lists

Liquid-cooled 25 kW Generators

Control Panel (15kW and 20kW) — Drawing No. 0F2267-D

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Generac 005031-2 owner manual Exploded Views and Parts Lists, Liquid-cooled25 kW Generators

Contents

SHOULD ATTEMPT INSTALLATION Liquid-cooled,Prepackaged Standby GeneratorsModel Number 005031-225kW This manual should remain with the unitAUTHORIZED SERVICE DEALER LOCATION ‹OPERATION AND MAINTENANCE‹HOW TO OBTAIN SERVICE INTRODUCTIONINTRODUCTION  GENERAL HAZARDS ELECTRICAL HAZARDSWARNING  WARNING FIRE HAZARDS  EXPLOSION HAZARDS‹STANDARDS INDEX Liquid-cooled25 kW Generators1.2TRANSFER SWITCH 1.1GENERATOR1.3ATS MODE AUTOMATIC OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.1 LOW OIL PRESSURE SWITCH ‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch1.10 SPECIFICATIONS ‹1.7.6 LOW BATTERY‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKING1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR Figure 1.8 - Reconfigure the Fuel System1.11 FUEL CONSUMPTION 1.13 ENGINE OIL RECOMMENDATIONS2.1STANDBY GENERATOR INSTALLATION 1.15 BEFORE INSTALLATION1.14 COOLANT RECOMMENDATIONS ‹2.1.1 NFPA STANDARDS2.2GENERATOR LOCATION 2.3GENERATOR MOUNTING AND SUPPORT2.4BASIC STANDBY ELECTRIC SYSTEM ‹2.1.2 OTHER PUBLISHED STANDARDS2.9USING A “GTS” TRANSFER SWITCH 2.5EMERGENCY CIRCUIT ISOLATION METHOD2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATOR2.10 BATTERY INSTALLATION Pos2 OFF — ATS Application‹2.10.1 VENTED BATTERIES DANGER3.1GTS TRANSFER SWITCH ‹2.11.2 TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.4 GENERATOR SET LUBRICATION‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.2 FAULT INDICATOR LEDS3.2CONTROL CONSOLE COMPONENTS GTS Mode Operation‹3.2.5 SET EXERCISE TIME SWITCH ‹3.2.3 15 AMP FUSE‹3.2.4 5 AMP FUSE ‹3.2.6 SYSTEM READY LED3.4ENGINE GOVERNOR GAIN ADJUSTMENTS 3.3MANUAL TRANSFER AND START-UP3.5MANUAL RETRANSFER AND SHUTDOWN Figure 3.2 - Engine Governor Adjustment3.8CONTROL BOARD DIP SWITCH SETTINGS Figure 3.3 - “Set Exercise Time” Switch3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLE3.9VOLTAGE REGULATOR ADJUSTMENT ‹EVERY THREE MONTHS‹ONCE EVERY SIX MONTHS ‹ONCE ANNUALLY4.2EXHAUST MANIFOLD PROCEDURE 4.3INTAKE MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM ‹4.7.2 BATTERY FLUID‹4.8.2 CHECK BATTERY 4.6OVERLOAD PROTECTION FOR‹4.8.11 CHANGING THE ENGINE AIR CLEANER Figure 4.4 - Setting the Spark Plug Gap‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.8 CHECK FAN BELT4.9MISCELLANEOUS MAINTENANCE ‹4.9.1 CLEANING THE GENERATOR‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCE4.10 SCHEDULED MAINTENANCE Service Maintenance Interval InformationTasks Level LevelLevel LevelTROUBLESHOOTING POINTS PROBLEMCAUSE CORRECTIONSection 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW GeneratorsSection 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists DESCRIPTIONLiquid-cooled25 kW Generators Mounting Base - Drawing No. 0F0104-B38 3 45 39 32 18 LATCH DETAIL Section 7 - Exploded Views and Parts Lists DESCRIPTIONLiquid-cooled25 kW Generators Enclosure - Drawing No. 0F1645-HSection 7 - Exploded Views and Parts Lists Liquid-cooled25 kW GeneratorsLiquid-cooled25 kW Generators Section 7 - Exploded Views and Parts Lists0F0790 Liquid-cooled25 kW Generators Section 7 - Exploded Views and Parts ListsControl Panel 25kW - Drawing No. 0E7615-C Section 7 - Exploded Views and Parts Lists Liquid-cooled25 kW GeneratorsControl Panel 25kW - Drawing No. 0E7615-C 0F0790FOR HARNESS GROUND STEPPERONLY RADIATORLiquid-cooled25 kW Generators Section 7 - Exploded Views and Parts ListsEngine - Drawing No. 0E9918-F COVER Liquid-cooled25 kW Generators Section 7 - Exploded Views and Parts ListsFuel System - Drawing No. 0E9980-D LEADS LOCKTIGHTLOCKTIGHT Section 7 - Exploded Views and Parts Lists Liquid-cooled25 kW GeneratorsAlternator - Drawing No. 0F5092-B 0F1659ALiquid-cooled25 kW Generators Section 7 - Exploded Views and Parts ListsMuffler - Drawing No. 0F2930-C Liquid-cooled25 kW Generators Section 7 - Exploded Views and Parts ListsStepper Motor - Drawing No. 0E9979-C Section 7 - Exploded Views and Parts Lists Liquid-cooled25 kW GeneratorsRadiator - Drawing No. 0E9965-F TO THERMOSTATSection 8 - Installation Diagram YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Liquid-cooled25 kW GeneratorsEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYLiquid-cooled25 kW Generators WARRANTY SCHEDULE Section 9 - WarrantyTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING