3.3MANUAL TRANSFER AND START-UP | Generac 005031-2 specification

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Generac 005031-2 3.3MANUAL TRANSFER AND START-UP, 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS, 3.5MANUAL RETRANSFER AND SHUTDOWN

Contents

Liquid-cooled,Prepackaged Standby Generators SHOULD ATTEMPT INSTALLATIONModel Number 005031-225kW This manual should remain with the unit ‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹HOW TO OBTAIN SERVICE INTRODUCTION INTRODUCTION WARNING   GENERAL HAZARDSELECTRICAL HAZARDS ‹STANDARDS INDEX FIRE HAZARDS EXPLOSION HAZARDS 1.1GENERATOR 1.2TRANSFER SWITCH1.3ATS MODE AUTOMATIC OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS ‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch ‹1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKING Figure 1.8 - Reconfigure the Fuel System 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION 1.13 ENGINE OIL RECOMMENDATIONS 1.15 BEFORE INSTALLATION 2.1STANDBY GENERATOR INSTALLATION1.14 COOLANT RECOMMENDATIONS ‹2.1.1 NFPA STANDARDS 2.3GENERATOR MOUNTING AND SUPPORT 2.2GENERATOR LOCATION2.4BASIC STANDBY ELECTRIC SYSTEM ‹2.1.2 OTHER PUBLISHED STANDARDS 2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.9USING A “GTS” TRANSFER SWITCH2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATOR ‹2.10.1 VENTED BATTERIES 2.10 BATTERY INSTALLATIONPos2 OFF — ATS Application ‹2.11.2 TRANSFER SWITCH 3.1GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.4 GENERATOR SET LUBRICATION ‹3.2.2 FAULT INDICATOR LEDS ‹3.2.1 AUTO/OFF/MANUAL SWITCH3.2CONTROL CONSOLE COMPONENTS GTS Mode Operation ‹3.2.3 15 AMP FUSE ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.4 5 AMP FUSE ‹3.2.6 SYSTEM READY LED 3.3MANUAL TRANSFER AND START-UP 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.5MANUAL RETRANSFER AND SHUTDOWN Figure 3.2 - Engine Governor Adjustment Figure 3.3 - “Set Exercise Time” Switch 3.8CONTROL BOARD DIP SWITCH SETTINGS3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLE ‹EVERY THREE MONTHS 3.9VOLTAGE REGULATOR ADJUSTMENT‹ONCE EVERY SIX MONTHS ‹ONCE ANNUALLY 4.3INTAKE MANIFOLD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation ‹4.7.2 BATTERY FLUID 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.8.2 CHECK BATTERY 4.6OVERLOAD PROTECTION FOR Figure 4.4 - Setting the Spark Plug Gap ‹4.8.11 CHANGING THE ENGINE AIR CLEANER‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.8 CHECK FAN BELT ‹4.9.1 CLEANING THE GENERATOR 4.9MISCELLANEOUS MAINTENANCE‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCE Service Maintenance Interval Information 4.10 SCHEDULED MAINTENANCE Tasks Level PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTION Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Mounting Base - Drawing No. 0F0104-B DESCRIPTION 38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Liquid-cooled25 kW Generators 0F0790 Control Panel 25kW - Drawing No. 0E7615-C Liquid-cooled25 kW Generators STEPPER FOR HARNESS GROUNDONLY RADIATOR Engine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LEADS LOCKTIGHT 0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C ADAPTER Radiator - Drawing No. 0E9965-FTO THERMOSTAT Section 8 - Installation Diagram CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULE