1.1GENERATOR, 1.2TRANSFER SWITCH | Generac 005031-2 instruction

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Generac 005031-2 1.1GENERATOR, 1.2TRANSFER SWITCH, 1.3ATS MODE AUTOMATIC OPERATION, 1.4GENERATOR AC CONNECTION SYSTEMS

Contents

Model Number 005031-225kW SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators This manual should remain with the unit ‹HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE INTRODUCTION INTRODUCTION  GENERAL HAZARDS ELECTRICAL HAZARDSWARNING  FIRE HAZARDS  EXPLOSION HAZARDS‹STANDARDS INDEX 1.3ATS MODE AUTOMATIC OPERATION 1.2TRANSFER SWITCH1.1GENERATOR 1.4GENERATOR AC CONNECTION SYSTEMS ‹1.7.3 LOW COOLANT LEVEL SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH Figure 1.4 - Low Oil Pressure Switch ‹1.8.1 UNPACKING PRECAUTIONS 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY 1.8UNPACKING 1.11 FUEL CONSUMPTION 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System 1.13 ENGINE OIL RECOMMENDATIONS 1.14 COOLANT RECOMMENDATIONS 2.1STANDBY GENERATOR INSTALLATION1.15 BEFORE INSTALLATION ‹2.1.1 NFPA STANDARDS 2.4BASIC STANDBY ELECTRIC SYSTEM 2.2GENERATOR LOCATION2.3GENERATOR MOUNTING AND SUPPORT ‹2.1.2 OTHER PUBLISHED STANDARDS 2.6TOTAL CIRCUIT ISOLATION METHOD 2.9USING A “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATOR 2.10 BATTERY INSTALLATION Pos2 OFF — ATS Application‹2.10.1 VENTED BATTERIES 2.11 PREPARATION BEFORE START-UP 3.1GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH ‹2.11.4 GENERATOR SET LUBRICATION 3.2CONTROL CONSOLE COMPONENTS ‹3.2.1 AUTO/OFF/MANUAL SWITCH‹3.2.2 FAULT INDICATOR LEDS GTS Mode Operation ‹3.2.4 5 AMP FUSE ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.3 15 AMP FUSE ‹3.2.6 SYSTEM READY LED 3.5MANUAL RETRANSFER AND SHUTDOWN 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.3MANUAL TRANSFER AND START-UP Figure 3.2 - Engine Governor Adjustment 3.6AUTOMATIC OPERATION 3.8CONTROL BOARD DIP SWITCH SETTINGSFigure 3.3 - “Set Exercise Time” Switch 3.7WEEKLY EXERCISE CYCLE ‹ONCE EVERY SIX MONTHS 3.9VOLTAGE REGULATOR ADJUSTMENT‹EVERY THREE MONTHS ‹ONCE ANNUALLY 4.4CYLINDER HEAD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE Figure 4.1 - Intake Manifold Installation ‹4.8.2 CHECK BATTERY 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.7.2 BATTERY FLUID 4.6OVERLOAD PROTECTION FOR ‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹4.8.8 CHECK FAN BELT ‹4.9.2 BATTERY 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.3 BATTERY MAINTENANCE 4.10 SCHEDULED MAINTENANCE Service Maintenance Interval Information Tasks Level CAUSE TROUBLESHOOTING POINTSPROBLEM CORRECTION Section 6 - Electrical Data Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 7 - Exploded Views and Parts Lists DESCRIPTION Mounting Base - Drawing No. 0F0104-B 38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Section 7 - Exploded Views and Parts Lists 0F0790 Control Panel 25kW - Drawing No. 0E7615-C Control Panel 25kW - Drawing No. 0E7615-C ONLY FOR HARNESS GROUNDSTEPPER RADIATOR Engine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LOCKTIGHT LEADS 0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C Radiator - Drawing No. 0E9965-F TO THERMOSTATADAPTER Section 8 - Installation Diagram YOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING WARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING