4.9MISCELLANEOUS MAINTENANCE, ‹4.9.2 BATTERY | Generac 005031-2

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Generac 005031-2 4.9MISCELLANEOUS MAINTENANCE, ‹4.9.1 CLEANING THE GENERATOR, ‹4.9.2 BATTERY, ‹4.9.3 BATTERY MAINTENANCE

Contents

This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators Model Number 005031-225kW INTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICE INTRODUCTION WARNING   GENERAL HAZARDSELECTRICAL HAZARDS ‹STANDARDS INDEX FIRE HAZARDS EXPLOSION HAZARDS 1.4GENERATOR AC CONNECTION SYSTEMS 1.2TRANSFER SWITCH1.1GENERATOR 1.3ATS MODE AUTOMATIC OPERATION Figure 1.4 - Low Oil Pressure Switch ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.3 LOW COOLANT LEVEL SWITCH 1.8UNPACKING 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY ‹1.8.1 UNPACKING PRECAUTIONS 1.13 ENGINE OIL RECOMMENDATIONS 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System 1.11 FUEL CONSUMPTION ‹2.1.1 NFPA STANDARDS 2.1STANDBY GENERATOR INSTALLATION1.15 BEFORE INSTALLATION 1.14 COOLANT RECOMMENDATIONS ‹2.1.2 OTHER PUBLISHED STANDARDS 2.2GENERATOR LOCATION2.3GENERATOR MOUNTING AND SUPPORT 2.4BASIC STANDBY ELECTRIC SYSTEM 2.7GROUNDING THE GENERATOR 2.9USING A “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.6TOTAL CIRCUIT ISOLATION METHOD ‹2.10.1 VENTED BATTERIES 2.10 BATTERY INSTALLATIONPos2 OFF — ATS Application ‹2.11.4 GENERATOR SET LUBRICATION 3.1GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UP GTS Mode Operation ‹3.2.1 AUTO/OFF/MANUAL SWITCH‹3.2.2 FAULT INDICATOR LEDS 3.2CONTROL CONSOLE COMPONENTS ‹3.2.6 SYSTEM READY LED ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.3 15 AMP FUSE ‹3.2.4 5 AMP FUSE Figure 3.2 - Engine Governor Adjustment 3.4ENGINE GOVERNOR GAIN ADJUSTMENTS3.3MANUAL TRANSFER AND START-UP 3.5MANUAL RETRANSFER AND SHUTDOWN 3.7WEEKLY EXERCISE CYCLE 3.8CONTROL BOARD DIP SWITCH SETTINGSFigure 3.3 - “Set Exercise Time” Switch 3.6AUTOMATIC OPERATION ‹ONCE ANNUALLY 3.9VOLTAGE REGULATOR ADJUSTMENT‹EVERY THREE MONTHS ‹ONCE EVERY SIX MONTHS Figure 4.1 - Intake Manifold Installation 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE 4.4CYLINDER HEAD PROCEDURE 4.6OVERLOAD PROTECTION FOR 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM‹4.7.2 BATTERY FLUID ‹4.8.2 CHECK BATTERY ‹4.8.8 CHECK FAN BELT ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹4.8.7 INSPECT EXHAUST SYSTEM ‹4.9.3 BATTERY MAINTENANCE 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.2 BATTERY Service Maintenance Interval Information 4.10 SCHEDULED MAINTENANCE Tasks Level CORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSE Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Liquid-cooled25 kW Generators Section 6 - Electrical Data Section 6 - Electrical Data Section 7 - Exploded Views and Parts Lists Mounting Base - Drawing No. 0F0104-B DESCRIPTION 38 3 45 39 32 18 LATCH DETAIL Enclosure - Drawing No. 0F1645-H Liquid-cooled25 kW Generators 0F0790 Control Panel 25kW - Drawing No. 0E7615-C 0F0790 RADIATOR FOR HARNESS GROUNDSTEPPER ONLY Engine - Drawing No. 0E9918-F COVER Fuel System - Drawing No. 0E9980-D LEADS LOCKTIGHT 0F1659A Muffler - Drawing No. 0F2930-C Stepper Motor - Drawing No. 0E9979-C ADAPTER Radiator - Drawing No. 0E9965-FTO THERMOSTAT Section 8 - Installation Diagram CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULE