Not intended for use as Primary Power in place of utility or in
Installation and Owner’s Manual
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY
C US LISTED
HOW TO OBTAIN SERVICE
CONTENTS
OPERATION AND MAINTENANCE
INTRODUCTION
Section 4 - Maintenance
Section 2 - Post Installation Start-up
and Adjustments
Section 5 - Troubleshooting
This product contains or emits chemicals
IMPORTANT SAFETY INSTRUCTIONS
GENERAL HAZARDS
known to the state of California to cause
EXPLOSION HAZARDS
ELECTRICAL HAZARDS
FIRE HAZARDS
STANDARDS INDEX
1.1 UNPACKING/INSPECTION
1.3 NEC REQUIREMENT FOR ARC FAULT CIRCUIT INTERRUPTION
1.3.1 SECTION 210.12 ARC FAULT CIRCUIT INTERRUPTER PROTECTION
1.2 PROTECTION SYSTEMS
Figure 1.3 - 13kW and 16kW, V-twin GT-990 Engine
1.4 THE GENERATOR
Figure 1.1 - 7kW, Single Cylinder GH-410 Engine
Figure 1.2 - 10kW, V-twin GT-530 Engine
1.5.2 ENGINE
1.5 SPECIFICATIONS
1.5.1 GENERATOR
Section 1 - General Information
1.8 FUEL CONSUMPTION
1.6 SYSTEM SET LED
1.7 FUEL REQUIREMENTS AND RECOMMENDATIONS
DANGER
1.9.2 10, 13 AND 16KW, V-TWIN ENGINES
1.9 RECONFIGURING THE FUEL SYSTEM
1.9.1 7 KW, 410CC ENGINE
Figure 1.4 - Demand Regulator
Figure 1.5 - 10kW, GT-530 Inlet Hose Slid Back
1.10 LOCATION
1.10.1 GENERATOR
Figure 1.6 - 10kW, GT-530 Inlet Hose Slid Back
1.10.2 TRANSFER SWITCH
1.11 BATTERY REQUIREMENTS
1.12 BATTERY INSTALLATION
1.10.2.1 7, 10, 13, and 16 kW Units if equipped
DANGER
1.13 THE BATTERY
Figure 1.10 - Battery Cable Connections
Section 1 - General Information
2.1 BEFORE INITIAL START-UP
2.2 CHECK TRANSFER SWITCH OPERATION
Section 2 - Post Installation Start-up and Adjustments
2.3 ELECTRICAL CHECKS
2.5 CHECKING AUTOMATIC OPERATION
2.6 ADJUSTING THE FUEL REGULATOR
2.4 GENERATOR TESTS UNDER LOAD
7KW NATURAL GAS ONLY
2.7.1 7 KW UNITS
2.7 ENGINE GOVERNOR ADJUSTMENT
Figure 2.2 - Engine Governor Adjustment Single Cylinder Engines
Figure 2.1 - 7kW Fuel Regulator
Turn to adjust voltage
2.8 VOLTAGE REGULATOR ADJUSTMENT
Figure 2.3 - Voltage Adjustment Potentiometer
2.7.2 13 KW AND 16 KW UNITS
3.3 SEQUENCE OF AUTOMATIC OPERATION
3.4.1 TRANSFER TO GENERATOR POWER SOURCE
3.2 AUTOMATIC TRANSFER OPERATION
3.4 MANUAL TRANSFER OPERATION
Figure 3.2 - Manual Transfer Switch Operation
3.5 SETTING THE EXERCISE TIMER
3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE
DANGER
High Temperature Switches
3.6.1 LOW OIL PRESSURE SWITCH
3.6.2 HIGH TEMPERATURE SWITCH
Low Oil Switch
4.2 CHECKING THE ENGINE OIL LEVEL
3.6.6 LOW BATTERY
Section 4 - Maintenance
4.1 FUSES
4.3.1 OIL CHANGE INTERVALS
4.3.3 OIL & OIL FILTER CHANGE PROCEDURE
4.3 CHANGING THE ENGINE OIL
4.3.2 ENGINE OIL RECOMMENDATIONS
Figure 4.6 - 7 kW, Engine Air Cleaner Location
4.4 CHANGING THE ENGINE AIR CLEANER
Figure 4.7 - 10kW Engine Air Cleaner
Air Cleaner
Figure 4.9 - Setting the Spark Plug Gap
4.6 BATTERY MAINTENANCE
4.7 ADJUSTING GH-410/GT-530/990 VALVE CLEARANCE
Section 4 - Maintenance
4.9 ATTENTION AFTER SUBMERSION
Figure 4.10 - Valve Clearance Adjustment
4.8 COOLING SYSTEM
Figure 4.11 - Cooling Vent Locations
4.11.1 REMOVAL FROM SERVICE
4.11 OUT OF SERVICE PROCEDURE
4.11.2 RETURN TO SERVICE
4.10 CORROSION PROTECTION
Section 4 - Maintenance
4.12 SERVICE SCHEDULE
ATTENTION It is recommended that all service work
be performed by the nearest Authorized Dealer
Section 5 - Troubleshooting
5.1 TROUBLESHOOTING GUIDE
Problem
Cause
Section 6 - Notes
Air-cooled Generators
Section 6 - Notes
Air-cooled Generators
Air-cooled Generators
Section 7 - Mounting Dimensions
Air-cooled Generators Drawing No. 0F9424
ATS-AUTOMATIC TRANSFER SWITCH
Section 8 - Electrical Data
TS-TERMINAL STRIP XA,XB-LIMIT SWITCHES
C1-UTILITY COIL & RECTIFIER C2-GENERATOR COIL & RECTIFIER
Section 8 - Electrical Data
Wiring Diagram - 10, 13 & 16kW, V-Twin - Drawing No. 0F7822
ENGINE WIRING
Air-cooled Generators
CUSTOMER CONNECTION
Section 8 - Electrical Data
CONTROL PANEL BOX
CLOSEST TO BEARING
Air-cooled Generators
Electrical Schematic - 10, 13 & 16kW, V-Twin - Drawing No. 0F7823
Section 8 - Electrical Data
ELECTRONIC
ENGINE AND ALTERNATOR
Section 8 - Electrical Data
Section 8 - Electrical Data
Wiring Diagram - 7kW, Single Cylinder - Drawing No. 0F7820
ENGINE WIRING
Air-cooled Generators
Air-cooled Generators
Wiring Diagram - 7kW, Single Cylinder - Drawing No. 0F7820
Section 8 - Electrical Data
CONTROL PANEL BOX
Electrical Schematic - 7kW, Single Cylinder - Drawing No. 0F7821
Section 8 - Electrical Data
Air-cooled Generators
Section 8 - Electrical Data
Electrical Schematic - 7kW, Single Cylinder - Drawing No. 0F7821
ENGINE AND ALTERNATOR
Air-cooled Generators
Section 8 - Electrical Data
Air-cooled Generators
Section 8 - Electrical Data
Air-cooled Generators Enclosure - Drawing No. 0F9431-C
Section 9 - Exploded Views and Parts Lists
SHEET METAL PAINT/MATERIAL CODE LEGEND
Material
PART NO. QTY. DESCRIPTION
PART NO. QTY. DESCRIPTION
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators Control Panel - Drawing No. 0F9695-C
ASSEMBLY, BATTERY CHARGER ENGINE
DESCRIPTION
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators Transfer Switch Assembly - Drawing No. 0F9774-A
PART NO. QTY. DESCRIPTION
Section 9 - Exploded Views and Parts Lists
Transfer Switch Assembly - Drawing No. 0F9774-A
PART NO. QTY. DESCRIPTION
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine - Drawing No. 0F9430-E - Part
DESCRIPTION
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine - Drawing No. 0F9430-E - Part
DESCRIPTION
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine - Drawing No. 0F9429-D - Part
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
10kW, GT-530 Engine - Drawing No. 0F9429-D - Part
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine - Drawing No. 0F9429-D - Part
DESCRIPTION
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators 7kW, GN-410 Engine - Drawing No. 0F9428 - Part
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
7kW, GN-410 Engine - Drawing No. 0F9428 - Part
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators 7kW, GN-410 Engine - Drawing No. 0F9428 - Part
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
7kW, GN-410 Engine - Drawing No. 0F9428 - Part
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators 7kW, GN-410 Engine - Drawing No. 0F9422-B
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
7kW, GN-410 Engine - Drawing No. 0F9422-B
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
10, 13, and 16kW, V-twin Generators - Drawing No. 0F9423-C
DESCRIPTION
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
7 & 10kW, GN-410/GT-530 Regulator - Drawing No. 0F9425
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
7 & 10kW, GN-410/GT-530 Regulator - Drawing No. 0F9425
Section 9 - Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Regulator - Drawing No. 0F9426
Air-cooled Generators
Section 9 - Exploded Views and Parts Lists
DESCRIPTION
13 & 16kW, GT-990 Regulator - Drawing No. 0F9426
PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE
Section 10 - Warranty
Section 10 - Warranty
EMISSION CONTROL SYSTEM WARRANTY
EMISSION RELATED PARTS INCLUDE THE FOLLOWING
Air-cooled Generators
Section 10 - Warranty
GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FOR
HOME STANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELOW
WARRANTY SCHEDULE