Goodman Mfg CPG SERIES installation manual CPG036048*3D THREE PHASE 230V/60HZ DIRECT DRIVE

Models: CPG SERIES

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208-240/3/60 0140L00507 REV A

CPG036(048)*3D THREE PHASE 230V/60HZ DIRECT DRIVE

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

 

SUPPLY VOLTAGE

 

 

L2

 

 

L3

 

 

 

208-240/3/60

 

 

 

 

 

 

C

T1

 

T2

 

T2

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

 

T3

 

 

 

 

 

 

 

L3

 

 

 

 

 

T3

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FC

 

CM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEAT

 

 

 

 

 

 

 

 

 

 

 

PCB

EM

 

FC

 

 

 

 

 

PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

COOL

 

 

 

 

 

 

 

VM

DI

LI

 

 

 

 

 

3

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TB1

 

 

TR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FS

 

IGN

FS

 

 

IIC

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

LS

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IIC

3

 

 

ALS

RS

GV

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

PS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

9

7

10

12

 

 

 

 

 

 

 

 

 

 

 

11

 

LPS

HPS

 

C

 

 

 

 

 

 

 

 

 

 

 

NOTE

 

 

 

 

 

 

 

 

 

 

4

6

5

4

R

G

W

 

 

Y1 Y2

 

C

 

3

2

1

 

 

 

TB1

PLF

 

 

 

 

 

 

 

 

 

 

 

 

 

TO THERMOSTAT

 

 

 

 

 

 

 

 

 

 

TERMINAL BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLER/SERVICEMAN

 

 

 

STATUS LIGHT

 

 

EQUIP. STATUS

 

 

CHECK

 

 

ON

 

NORMAL OPERATION

 

 

-

 

 

OFF

 

 

NO POWER OR

 

 

 

 

 

 

 

 

INTERNAL CONTROL

 

 

 

 

 

 

 

 

 

 

FAULT

 

 

 

 

 

 

1 BLINK

 

IGNITION FAILURE

 

GAS FLOW

 

 

 

 

 

 

 

OR

 

 

GAS PRESSURE

 

 

 

 

 

 

OPEN ROLLOUT

 

GAS VALVE

 

 

 

 

 

 

 

SWITCH

 

 

FLAME SENSOR

 

 

 

 

 

 

 

OR

 

 

FLAME ROLLOUT

 

 

 

 

OPEN AUX. LIMIT

 

BAD SWITCH

 

 

 

 

 

 

 

SWITCH

 

 

AUX. LIMIT OPEN

 

 

2 BLINKS

 

PRESSURE SWITCH

 

 

CHECK

 

 

 

 

 

 

 

OPEN

 

 

PRESSURE SWITCH

 

3 BLINKS

 

WITHOUT INDUCER ON

 

 

CHECK

 

 

 

 

 

 

PRESSURE SWITCH

 

4 BLINKS

 

OPEN LIMIT SWITCH

 

MAIN LIMIT OPEN

 

 

 

 

 

 

 

 

 

BAD SWITCH

 

 

5 BLINKS

 

FALSE FLAME SENSED

 

 

 

 

 

6 BLINKS

 

 

COMPRESSOR

 

3 MIN. COMP.

 

 

 

 

 

OUTPUT DELAY

 

 

 

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

COMP

COMPRESSOR

CM

CONDENSER MOTOR

C

CONTACTOR

EM

EVAPORATOR MOTOR

F

FUSE

FC

FAN CAPACITOR

FS

FLAME SENSOR

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LS

LIMIT SWITCH

LPS

LOW PRESSURE SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

BC

BLOWER CAPACITOR

NOTES

 

1.REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).

2.FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

3.FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING SPEED AT COOL TERMINAL. CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD

3 SPEED MOTOR

RD - LOW SPEED BL - MED. SPEED BK - HIGH SPEED

4.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO ECONOMIZER ACCESSORY.

5.USE COPPER CONDUCTORS ONLY.

USE NEC CLASS 2 WIRE.

6.PURPLE WIRE CONNECTS TO TRANSFORMER (PIN 1).

7.SPEED TAP TERMINATIONS SHOWN ON DIAGRAM ARE REPRESENTATIVE, BUT ACTUAL FACTORY SETTING MAY BE DIFFERENT BASED ON HEATING VALUE AND CAPACITY OF UNIT.

8.TO RUN DIFFERENT SPEED FOR HEATING AND COOLING, DISCONNECT GEEEN JUMPER FROM "COOL" TERMINAL AND REPLACE WITH APPROPRIATE SPEED TAP. THEN PLACE DISCONNECTED END OF JUMPER ON "UNUSED" TERMINAL LEFT OPEN BY MOVING THE SPEED TAP.

9.FOR LOW STAGE OPERATION ONLY, REMOVE WHITE JUMPER. FOR 2 STAGE OPERATION, REMOVE JUMPER AND CONNECT W2 TO W1 ON THERMOSTAT.

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVERCURRENT PROTECTION.

208-240/3/60 0140L00507 REV A

FACTORY WIRING

LINE VOLTAGE

LOW VOLTAGE

OPTIONAL

HIGH VOLTAGE

FIELD WIRING

HIGH VOLTAGE

LOW VOLTAGE

WIRE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED WH WHITE YL YELLOW

BL/PK BLUE WITH PINK STRIP YL/PK YELLOW WITH PINK STRIP

THERMOSTAT

FIELD WIRING

NO ECONOMIZER

 

W

WH

W

G

GR

G

R

RD

R

Y1

 

 

Y/Y2

YL

Y

C

BL

C

TB1

 

STAT

 

 

WITH ECONOMIZER OPTION

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y

Y/Y2

 

 

C

BL

C

TB1

 

STAT

 

 

2 STAGE COOLING

 

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y1

Y/Y2

PK

Y2

C

BL

C

TB1

 

STAT

 

 

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

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Page 47
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Goodman Mfg CPG SERIES installation manual CPG036048*3D THREE PHASE 230V/60HZ DIRECT DRIVE, 208-240/3/600140L00507 REV A