Main
Instructions-Parts
ProDispense
Part No. 244561 Electronic Preset Dispense System
309301G
Contents
Page
ProDispense System Components
Conventions
Warning Symbols
Caution Symbol
Note Symbol
WARNING
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
TOXIC FLUID HAZARD
EQUIPMENT MISUSE HAZARD
WARNING
HIGH PRESSURE FLUID HAZARD/SKIN INJECTION HAZARD
LOW PRESSURE FLUID HAZARD
Overview
How the ProDispense System Works
Usage
Fluid Supply
Choice of Recipe Dispense or Fluid Dispense
Main Components
ProDispense Controller
Display and EasyKey Pad
Page
Power Switch (A)
Operation Mode Switch (B) and Key (C)
Dispense Mode
Setup Mode
Remote Operator Stations
C
Fluid Panels
Page
Installation
Install the Fluid Supplies
Mount the Fluid Panel(s)
Connect the Air and Fluid Lines
Fluid Panel 244599 and 244600
Fluid Panel 244601 and 246837
Fluid Panel 246838
Install the Remote Operator Station
Mount the Controller
Connect the Cables and Power Cord
Ground the System
ProDispense Controller:
Fluid Panels:
Check the Resistance
Connect a Printer (optional)
Connect to a PC or Alarm (optional)
Page
Startup
Pressure Relief Procedure
Shutdown
Setup Mode
Screen Navigation
To enter Setup Mode:
To exit Setup Mode:
System Setup Screen
To setup the system:
Fluid Setup Screen
To set up the fluids:
Recipe Setup Screen
To setup the recipes:
To calibrate a meter:
Dispense Mode
Screen Navigation
Run Screen
Idle, Dispense, and Alarm Status
Idle Dispense Alarm
Recipe Dispense
Fluid Dispense
Fluid Totals Screen
!
Alarm History Screen
Out of Tolerance Alarm
Dispense Timeout Alarm
Invalid K-factor Alarm
Memory Failure Alarm
Operation Procedures
Loading Fluid Lines
Manual Dispense
Automatic Dispense
Purging Fluid
Emergency Stop
Troubleshooting
Problem Cause Solution
Service
Removing and Installing Controller
Page
Replacing Display Board
Replacing Display
Replacing Membrane
Replacing Main Board
Replacing Power Supply
Replacing Fluid Panel Junction Box
Page
Page
Servicing Fluid Panel 244599
Replacing Fluid Meter or Solenoid
Page
Servicing Fluid Panel 244600
Replacing Fluid Meter or Solenoid
Page
Servicing Fluid Panel 244601 and 246837
Replacing Fluid Meter, Solenoid, or Dispense Valve
Page
Servicing Fluid Panel 246838
Replacing Solenoid or Dispense Valve
Page
Servicing Fluid Panel 246839
Replacing Fluid Meter, Solenoid, or Dispense Valve
Page
Wiring Charts
Control Box Wiring Chart
Page
Page
Accessories Wiring Chart
Field Wiring Chart - Output
Page
Parts
Part No. 244561, Controller
Item 18 Cover Assembly Part No. 245222
Part No. 244599, Fluid Panel
Part No. 244600, Fluid Panel
Part No. 244601, Fluid Panel
Part No. 246837, Fluid Panel
Part No. 246838, Fluid Panel
Part No. 246839, Fluid Panel
Page
Technical Data
Power Requirements
No. of Recipes. . . . . . . . . . . . . . . . . . . . 250 maximum Cable Lengths
Fluid Panels 244599 Oil /Lubricant
244600 Water/Antifreeze
246837 Grease/Paint
246838 Meter-less (flow meter supplied by user)
246839 Grease/Paint/Sealants
Accessories and Kits
Wetted Parts
Part Number Description
Graco Standard Warranty
Graco Information