SPRAY PATTERN TROUBLESHOOTING CHART

WARNING

Installing and servicing this equipment requires access to parts which may cause electric shock or other serious bodily injury if the work is not performed properly. Do not install or service this equipment unless you are trained and qualified.

To reduce the risk of serious bodily injury, including splashing fluid or solvent in the eyes or on the skin, always follow the Pressure Relief Procedure Warning on page 9 before checking, adjusting, cleaning or repairing the gun or any part of the system. Disconnect the fluid hose from the gun.

NOTE: Check all possible remedies in the Troubleshooting Charts before disassembling the gun.

PROBLEM:

CAUSE

SOLUTION

IMPROPER SPRAY

 

 

PATTERN

 

 

 

 

 

Fluttering or spitting

Insufficient fluid supply.

Adjust fluid regulator or fill fluid tank.

spray

Loose fluid nozzle or damaged fluid

Tighten or replace fluid nozzle

 

 

nozzle taper seat.

See page 12.

 

Dirt between fluid nozzle, taper seat

Clean. See page 12.

 

and body.

 

 

Loose or cracked coupler at fluid inlet.

Tighten or repair.

 

Loose fluid tube in cup or tank.

Tighten.

 

 

 

 

Fluid build-up on air cap; partially

Clean with soft implement or

 

clogged horn holes. Full air pressure

submerge in suitable solvent and wipe

 

from clean horn hole forces fan pattern

clean. See page 12.

 

toward clogged end.

 

 

Damaged fluid nozzle or air cap holes.

Replace damaged part. See page 12.

 

 

 

 

Fluid build-up on the perimeter of fluid

Remove obstruction. Never use wire

 

nozzle orifice, or partially clogged fluid

or hard instruments. See page 12.

 

nozzle orifice.

 

 

 

 

 

Too high atomization air pressure.

Reduce air pressure or adjust air

 

 

adjusting valve.

 

Fluid too thin.

Regulate fluid viscosity.

 

Not enough fluid pressure.

Increase fluid pressure.

 

 

 

 

Low atomization air pressure.

Increase air pressure.

 

Fluid too thick.

Regulate fluid viscosity.

 

Too much fluid.

Reduce fluid flow. Reduce fluid

 

 

pressure on pressure feed guns and/

 

 

or adjust fluid adjusting screw until

 

 

proper pattern is obtained.

 

 

 

Streaks

Last coat of fluid applied too wet.

Apply drier finish with multiple

 

 

strokes.

 

Too much air pressure.

Use least air pressure necessary.

 

Insufficient air pressure.

Increase air pressure.

 

Non-uniform spray pattern.

Clean or replace air cap.

 

 

See page 12.

 

 

 

NOTE: Some improper patterns are caused by the improper balance between air and fluid.

 

Page 13
Image 13
Graco Inc PRO 5000, 307-712, 218-745 Spray Pattern Troubleshooting Chart, Problem Cause Solution Improper Spray Pattern