OWNERS MANUAL
MODEL G0492 12 X 36 COMBO LATHE/MILL
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Table of Contents
SECTION 3 SET UP
SECTION 6 MAINTENANCE
SECTION 7 SERVICE
INTRODUCTION
Foreword
Contact Info
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MACHINE DATA SHEET
MODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD
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Identification
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3AFETYYNSTRUCTIONS FOR -ACHINERY
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4. ELIMINATING A PROJECTILE HAZARD
Additional Safety for Lathe/Mills
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Glossary of Terms
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220V Singe-Phase Operation
Power Supply Circuit Requirements
Power Connection Device
SECTION 2 CIRCUIT REQUIREMENTS
SECTION 3 SET UP
Set Up Safety
Unpacking & Lifting
To unpack and lift the lathe/mill
Installed Accessories Figure
Packaged Accessories Figure
Inventory
6 7
Clean Up
Placement Location
clean the machinery
commonly used to clean
Operation Safety
The Power Supply
SECTION 4 LATHE OPERATIONS
Loose hair and cloth ing could get caught in machinery and cause seri
Make sure all power feed levers and dials
any power feed! NEVER SHIFT LATHE/MILL
GEARS WHEN MACHINE IS OPERATING
To begin the test run & break-in procedure
To remove and install the chuck or face plate
Mounting the Chuck and the Faceplate
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Replacing the Jaws
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Using the Four-Jaw Chuck
To install the four-jaw chuck
To load a workpiece in the four-jaw chuck
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Using the Faceplate
To install the faceplate GZZgidiZMounting the Chuck and Faceplate
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To load a workpiece
Using the Tailstock
To install the MT#3 drill chuck
Drilling with the Tailstock
To use the tailstock
To setup the tailstock to cut tapers
Cutting Shallow Tapers with Tailstock
Aligning Tailstock
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Using the Centers
To install a dead or live center
To install the MT#5 dead center in the spin- dle
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Using the Steady Rest
Using the Follow Rest
To use the steady rest
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Using the Compound Rest
Using the Tool Post
To set the angular position
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Using the Manual Feed Handwheels
Setting the Spindle RPM
Longitudinal Handwheel
Cross Slide Handwheel
Cutting Speed x = RPM Diameter of Cut
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Setting Power Feed Rate
To set and engage the power feed
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Setup for Threading
To setup for threading
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Change Gear Chart
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To begin the start up procedure
SECTION 5 MILL OPERATIONS
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Using the Mill Table
Positioning the Headstock
Cross Slide
Longitudinal Feed Control
Installing Cutters
To install a cutter in the spindle
Removing Cutters
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Using the Mill
To determine and set the mill to the needed cutting RPM
Cutting Speeds for High Speed Steel HSS cutting tools
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SECTION 6 MAINTENANCE
Basic Maintenance
General Cleaning
General Lubrication
Belt Adjustment or Replacement
To replace or adjust the V-belts
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SECTION 7 SERVICE
Cross Slide Backlash Adjustment
Gib Adjustments
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Electrical Components
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Electrical Connections
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220V Wiring Diagram
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Electrical Connections
Troubleshooting
Motor & Electrical
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Operation and Work Results
Troubleshooting
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Operation and Work Results Continued
Troubleshooting
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SECTION 8 ACCESSORIES
H2689-R8 Quick Change Collet Set
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0000 Series Parts List
SECTION 9 PARTS
Electrical Box
0000 Series Parts
Lathe Change Gear Housing Diagram 1000 Series Parts
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1000 Series Parts List
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PART #
DESCRIPTION
Leadscrew Gearbox Diagram
2700 Series Parts
2700 Series Parts List
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PART #
DESCRIPTION
Lathe Headstock Diagram
3000 Series Parts
3007
3028
3000 Series Parts List
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PART #
DESCRIPTION
3500 Series Parts
Compound Rest and Tool Post Diagram
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3500 Series Parts List
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PART #
DESCRIPTION
Page
4000 Series Parts List
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PART #
DESCRIPTION
Steady Rest and Follow Rest Diagram
4500 Series Parts
4500 Series Parts List
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PART #
DESCRIPTION
Tailstock Diagram
5700 Series Parts
5700 Series Parts List
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PART #
DESCRIPTION
Apron Diagram
6000 Series Parts
6000 Series Parts List
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PART #
DESCRIPTION
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Mill Headstock Diagram
7500 Series Parts List
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PART #
DESCRIPTION
Mill Column Diagram
8000 Series Parts
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PART #
Stand Diagram
8500 Series Parts
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PART #
9000 Series Parts
Accessories and Labels Diagram
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9000 Series Parts List
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PART #
DESCRIPTION
WARRANTY AND RETURNS
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