OWNERS MANUAL
MODEL G0492 12 X 36 COMBO LATHE/MILL
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SECTION 6 MAINTENANCE
Table of Contents
SECTION 3 SET UP
SECTION 7 SERVICE
Contact Info
INTRODUCTION
Foreword
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MACHINE DATA SHEET
MODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD
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Identification
O N M K
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3AFETYYNSTRUCTIONS FOR -ACHINERY
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3AFETYYNSTRUCTIONS FOR -ACHINERY
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Additional Safety for Lathe/Mills
4. ELIMINATING A PROJECTILE HAZARD
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Glossary of Terms
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Power Connection Device
220V Singe-Phase Operation
Power Supply Circuit Requirements
SECTION 2 CIRCUIT REQUIREMENTS
Unpacking & Lifting
SECTION 3 SET UP
Set Up Safety
To unpack and lift the lathe/mill
Inventory
Installed Accessories Figure
Packaged Accessories Figure
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clean the machinery
Clean Up
Placement Location
commonly used to clean
SECTION 4 LATHE OPERATIONS
Operation Safety
The Power Supply
Loose hair and cloth ing could get caught in machinery and cause seri
GEARS WHEN MACHINE IS OPERATING
Make sure all power feed levers and dials
any power feed! NEVER SHIFT LATHE/MILL
To begin the test run & break-in procedure
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To remove and install the chuck or face plate
Mounting the Chuck and the Faceplate
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Replacing the Jaws
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To load a workpiece in the four-jaw chuck
Using the Four-Jaw Chuck
To install the four-jaw chuck
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Using the Faceplate
To install the faceplate GZZgidiZMounting the Chuck and Faceplate
To load a workpiece
Drilling with the Tailstock
Using the Tailstock
To install the MT#3 drill chuck
To use the tailstock
Aligning Tailstock
To setup the tailstock to cut tapers
Cutting Shallow Tapers with Tailstock
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To install the MT#5 dead center in the spin- dle
Using the Centers
To install a dead or live center
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To use the steady rest
Using the Steady Rest
Using the Follow Rest
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To set the angular position
Using the Compound Rest
Using the Tool Post
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Longitudinal Handwheel
Using the Manual Feed Handwheels
Setting the Spindle RPM
Cross Slide Handwheel
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Cutting Speed x = RPM Diameter of Cut
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Setting Power Feed Rate
To set and engage the power feed
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Setup for Threading
To setup for threading
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Change Gear Chart
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To begin the start up procedure
SECTION 5 MILL OPERATIONS
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Cross Slide
Using the Mill Table
Positioning the Headstock
Longitudinal Feed Control
Removing Cutters
Installing Cutters
To install a cutter in the spindle
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Cutting Speeds for High Speed Steel HSS cutting tools
Using the Mill
To determine and set the mill to the needed cutting RPM
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General Cleaning
SECTION 6 MAINTENANCE
Basic Maintenance
General Lubrication
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Belt Adjustment or Replacement
To replace or adjust the V-belts
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Gib Adjustments
SECTION 7 SERVICE
Cross Slide Backlash Adjustment
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Electrical Components
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Electrical Connections
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220V Wiring Diagram
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Electrical Connections
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Troubleshooting
Motor & Electrical
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Operation and Work Results
Troubleshooting
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Operation and Work Results Continued
Troubleshooting
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SECTION 8 ACCESSORIES
H2689-R8 Quick Change Collet Set
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Electrical Box
0000 Series Parts List
SECTION 9 PARTS
0000 Series Parts
Lathe Change Gear Housing Diagram 1000 Series Parts
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PART #
1000 Series Parts List
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DESCRIPTION
Leadscrew Gearbox Diagram
2700 Series Parts
PART #
2700 Series Parts List
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DESCRIPTION
3007
Lathe Headstock Diagram
3000 Series Parts
3028
PART #
3000 Series Parts List
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DESCRIPTION
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Compound Rest and Tool Post Diagram
3500 Series Parts
PART #
3500 Series Parts List
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DESCRIPTION
Page
PART #
4000 Series Parts List
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DESCRIPTION
Steady Rest and Follow Rest Diagram
4500 Series Parts
PART #
4500 Series Parts List
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DESCRIPTION
Tailstock Diagram
5700 Series Parts
PART #
5700 Series Parts List
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DESCRIPTION
Apron Diagram
6000 Series Parts
PART #
6000 Series Parts List
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DESCRIPTION
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Mill Headstock Diagram
PART #
7500 Series Parts List
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DESCRIPTION
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Mill Column Diagram
8000 Series Parts
PART #
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Stand Diagram
8500 Series Parts
PART #
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Accessories and Labels Diagram
9000 Series Parts
PART #
9000 Series Parts List
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DESCRIPTION
WARRANTY AND RETURNS
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