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Grizzly G0492 manual Series Parts List, &M+8dbWdAViZ$Baa, Part #, Description

Models: G0492

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3000 Series Parts List

REF	PART #	DESCRIPTION
3001	P04923001	SPANNER NUT M16-1.5
3002	P04923002	TANG WASHER
3003	PW08M	FLAT WASHER 16MM
3004	PK08M	KEY 5 X 5 X 16
3005	P04923005	SPINDLE PULLEY
3006	P04923006	TAPER ROLLER BEARING 60206
3007	PSB33M	CAP SCREW M5-.8 X 12
3008	P04923008	HUB
3009	P04923009	FELT SEAL
3010	PR06M	EXT RETAINING RING 16MM
3011	P04923011	BALL BEARING 203
3012	P04923012	HEADSTOCK CASTING
3013	P04923013	GASKET
3014	P04923014	HEADSTOCK COVER
3015	PSB13M	CAP SCREW M8-1.25 X 30
3016	P04923016	O-RING 30 X 20 X 2MM
3017	P04923017	FILL PLUG
3018	P04923018	SIGHT GLASS
3019	P04923019	SPINDLE SHAFT
3020	P04923020	GEAR (42-TOOTH)
3021	P04923021	GEAR (20-TOOTH)
3022	P04923022	SLEEVE SPACER
3023	P04923023	GEAR (30-TOOTH)
3024	PK13M	KEY 5 X 5 X 70
3025	PR07M	EXT RETAINING RING 18MM
3026	P04923011	BALL BEARING 203
3027	P04923027	BEARING SLEEVE
3028	P04923028	END CAP
3030	PSS03M	SET SCREW M6-1 X 8
3031	PR78M	EXT RETAINING RING 55MM
3032	P04923032	THIN FLAT KEY
3033	P04923033	GEAR (56-TOOTH)
3034	P04923034	TAPER ROLLER BEARING D2007112
3035	P04923035	SPANNER WASHER 120MM
3036	P04923036	FELT RING
3037	P04923037	MAINSHAFT OIL SEAL
3038	PB42M	HEX BOLT M5-.8 X 20
3039	P04923039	LATHE SPINDLE
3040	PR09M	EXT RETAINING RING 20MM
3041	P04923041	CLUSTER GEAR
3042	PK128M	KEY 5 X 5 X 60
3043	PR09M	EXT RETAINING RING 20MM
3044	P04923044	COMBO GEAR (22/57-TOOTH)
3045	PK02M	KEY 5 X 5 X 40
3046	P04923046	INTERMEDIATE SHAFT
3047	P04923011	BALL BEARING 203
3048	P04923048	SLEEVE
3049	P04923049	END CAP
3051	PSS03M	SET SCREW M6-1 X 8
3052	P04923052	OUTPUT SHAFT
3053	P04923053	PLASTIC GEAR 68-TOOTH
3054	P04923054	GEAR (33-TOOTH)
3055	P04923055	GEAR (56-TOOTH)

REF	PART #	DESCRIPTION
3056	PK128M	KEY 5 X 5 X 60
3057	P04923057	SPACER SLEEVE
3058	P04923011	BALL BEARING 203
3059	P04923059	SLEEVE
3060	P04923060	END CAP
3062	PSS03M	SET SCREW M6-1 X 8
3064	P04923064	FIXED FLANGE
3065	P04923065	SPANNER WASHER 45MM
3066	P04923066	SHIFT FORK SHAFT
3067	PR03M	EXT RETAINING RING 12MM
3068	P04923068	KNOB M8-1.25 FEMALE
3069	P04923069	LEVER
3070	P04923070	LEVER HUB
3071	P04923071	OIL DRAIN
3072	P04923072	RIGHT SHIFTING FORK
3073	P04923073	RIGHT SHIFTING FORK SHAFT
3074	P04923074	O-RING
3075	P04923075	FIXED FLANGE
3077	P04923077	STEEL BALL 6.5MM
3078	P04923078	COMPRESSION SPRING
3079	P04923079	TAPER PIN
3080	P04923080	KNOB M8-1.25 FEMALE
3081	P04923081	LEVER
3082	P04923082	LEVER HUB
3083	P04923083	TAPER PIN
3084	P04923084	COMPRESSION SPRING
3085	P04923077	STEEL BALL 6.5MM
3087	P04923087	FLANGE
3088	P04923088	OIL SEAL 16 X 2.4MM
3089	P04923089	LEFT SHIFTING FORK SHAFT
3090	P04923090	LEFT SHIFTING FORK
3091	P04923011	BALL BEARING 203
3092	P04923092	SPANNER WASHER
3093	P04923093	FELT RING
3094	P04923094	FLANGE
3096	P04923096	KEYED DRIVE GEAR
		(24-FINE TOOTH)
3096-1	P04923096-1	KEYED DRIVE GEAR SET
		(28 & 35-COARSE TOOTH)
3097	PK05M	KEY 4 X 4 X 10
3098	PLW06M	LOCK WASHER 10MM
3099	PN02M	HEX NUT M10-1.5
3100	P04923011	BALL BEARING 203
3101	P04923101	SPANNER WASHER 60MM
3102	P04923102	END CAP
3104	P04923104	TAPER ROLLER BEARING 2007110
3105	P04923105	SPECIAL WASHER
3106	P04923106	SPANNER WASHER 105MM
3107	P04923107	FELT RING
3108	P04923108	END CAP
3109	P04923109	CAP SCREW
3110	P04923110	TANG WASHER
3111	P04923111	SPANNER NUT

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Grizzly G0492 manual Series Parts List, &M+8dbWdAViZ$Baa, Part #, Description

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALss ,EAD FROM LEADBASED PAINTS SECTION 7 SERVICE Table of ContentsSECTION 3 SET UP SECTION 6 MAINTENANCEgooancYjhigVa!cX# 8$DIZXcXVa9dXjbZciVidcBVcV\Zg E#D#7dm%+ INTRODUCTIONForeword Contact InfoEgdYjXi9bZchdch MACHINE DATA SHEETMODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD &M+8dbWdAViZ$BaaBaacd AViZBVcHeZXXVidch AViZcdDiZgHeZXXVidch &M+8dbWdAViZ$Baa8dchigjXidc DiZg? @ A IdentificationO N M K = J I H G#/5,$5RESULTUIN DEATH ORRSERIOUSOINJURY 3%#4/. 3!&%493AFETYYNSTRUCTIONS FOR -ACHINERY 7,,,RESULT IN DEATH ORRSERIOUSOINJURY3AFETYYNSTRUCTIONS FOR -ACHINERY !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# $/ ./4//6%22%!#@ZZeegdeZgddi c\VcYWVaVcXZViVaaibZh# 4. ELIMINATING A PROJECTILE HAZARD Additional Safety for Lathe/Mills&M+8dbWdAViZ$Baa Feed IZ bdkZbZci d V Xjiic\ idda cid V ldg`eZXZ# Glossary of TermsArbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# ldg`eZXZ!jhjVaanidbVXcZVaVihjgVXZ#SECTION 2 CIRCUIT REQUIREMENTS 220V Singe-Phase OperationPower Supply Circuit Requirements Power Connection DeviceTo unpack and lift the lathe/mill SECTION 3 SET UPSet Up Safety Unpacking & Lifting6 7 Installed Accessories FigurePackaged Accessories Figure Inventorycommonly used to clean Clean UpPlacement Location clean the machineryLoose hair and cloth ing could get caught in machinery and cause seri Operation SafetyThe Power Supply SECTION 4 LATHE OPERATIONSTo begin the test run & break-in procedure Make sure all power feed levers and dialsany power feed! NEVER SHIFT LATHE/MILL GEARS WHEN MACHINE IS OPERATING7ZY Figure 9. HbeaZXjX`XgVYaZbVYZdhXgVe ajbWZg# To remove and install the chuck or face plateMounting the Chuck and the Faceplate 1. 9H8DCC8I EDLG ID I= A6I=$ BAAFigure 12.?Vl\jYZcjbWZg# Replacing the JawsFigure 11.8jX`VcYVlhZaZXidc# ?VljYZ3. HjeedgiiZldg`eZXZ# Using the Four-Jaw ChuckTo install the four-jaw chuck To load a workpiece in the four-jaw chuckTo load a workpiece Using the FaceplateTo install the faceplate GZZgidiZMounting the Chuck and Faceplate egdXZYjgZhdcPage 17idbdjciiZVXZeaViZ#To use the tailstock Using the TailstockTo install the MT#3 drill chuck Drilling with the Tailstock1. AdX`iZiVahidX`cedhidc# To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock Aligning Tailstock7. IjgcVeegdmbViZan%#%&%diZYVbZiZg# 5. EaVXZiZakZXZciZgciZiVahidX`#8. BZVhjgZiZhidX`liVbXgdbZiZg# &M+8dbWdAViZ$BaaFigure 24.chZgic\YZVYXZciZg# Using the CentersTo install a dead or live center To install the MT#5 dead center in the spin- dleWZYlVnh# Using the Steady RestUsing the Follow Rest To use the steady rest3. I\iZciZildZmcjih#7ZhjgZidcdidkZg Using the Compound RestUsing the Tool Post To set the angular positionCross Slide Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Longitudinal Handwheel iVigVc\Z# Cutting Speed x = RPM Diameter of Cut WZdgZegdXZZYc\# =\dgG99DI2Adl# IZ GEB AZkZg hZaZXih iZ GEB licFigure 33.8Vc\Z\ZVgadXVidch# Setting Power Feed RateTo set and engage the power feed 1. 9H8DCC8I I= A6I=$BAA GDB EDLGFigure 36.Jhc\iZXVc\Z\ZVgXVgi# Setup for ThreadingTo setup for threading Ndjg aViZ h XVeVWaZ d Xjiic\ cX VcY bZigX igZVYh#&M+8dbWdAViZ$Baa Change Gear Chart3. HZiiZhecYaZheZZYid%GEB# 4# IjgciZbaaONFigure39# To begin the start up procedureSECTION 5 MILL OPERATIONS 1. BV`Z hjgZ iZ baa Vh WZZc egdeZgan ajWg XViZY#Longitudinal Feed Control Using the Mill TablePositioning the Headstock Cross Slide1. 9H8DCC8I I= A6I=$BAA GDB EDLG Installing CuttersTo install a cutter in the spindle Removing CuttersLdg`eZXZBViZgVa 8jiic\HeZZYhb Using the MillTo determine and set the mill to the needed cutting RPM Cutting Speeds for High Speed Steel HSS cutting toolsGeneral Lubrication SECTION 6 MAINTENANCEBasic Maintenance General Cleanings IVahidX` =VcYlZZa & WVaa daZg dc g\i hYZ Belt Adjustment or ReplacementTo replace or adjust the V-belts VegdcVXZ8gdhhHaYZ 7VX`aVh 6YjhibZci 8VeHXgZl SECTION 7 SERVICECross Slide Backlash Adjustment Gib AdjustmentsI8 IgVchdgbZg Electrical ComponentsFigure60 Figure61Figure 60. 8dciVXidg lgc\@BVcY@B# Electrical ConnectionsFigure 58. 8dciVXidglgc\@B&# Figure 59. ?jcXidcWadX`lgc\# Figure 62. ?jcXidcWadX`lgc\# Figure 63. ?jcXidcWadX`lgc\#Figure 66.BaaedlZghliX# Figure 69. AViZbdidgYgZXidcabi hliXZh# Figure 64.BdidgXdccZXidc# Figure 65.HiVgiXVeVXidg#Figure 67. IgVchdgbZgdjiejiXdccZXidc# Figure 68. IgVchdgbZgcejiXdccZXidc#Electrical Connections 220V Wiring DiagrambZg\ZcXnHideHliX EdlZgAVbe ?d\7jiidc Figure 70.AViZXdcigdah# Figure 71.AViZXdcigdaeVcZalgc\#EdhhWaZ8VjhZ TroubleshootingMotor & Electrical HnbeidbEdhhWaZ8VjhZ Operation and Work ResultsTroubleshooting HnbeidbEdhhWaZ8VjhZ Operation and Work Results ContinuedTroubleshooting HnbeidbFigure 73..,+%%E8cYBaaHZi# + SECTION 8 ACCESSORIESH2689-R8 Quick Change Collet Set Figure 72.=+-.G-FjX`8Vc\Z8daaZiHZi#0000 Series Parts 0000 Series Parts ListSECTION 9 PARTS Electrical Box&M+8dbWdAViZ$Baa Lathe Change Gear Housing Diagram 1000 Series PartsDESCRIPTION 1000 Series Parts List&M+8dbWdAViZ$Baa PART #2700 Series Parts Leadscrew Gearbox DiagramDESCRIPTION 2700 Series Parts List&M+8dbWdAViZ$Baa PART #3028 Lathe Headstock Diagram3000 Series Parts 3007DESCRIPTION 3000 Series Parts List&M+8dbWdAViZ$Baa PART #3500 Series Parts Compound Rest and Tool Post Diagram&M+8dbWdAViZ$Baa DESCRIPTION 3500 Series Parts List&M+8dbWdAViZ$Baa PART #Page DESCRIPTION 4000 Series Parts List&M+8dbWdAViZ$Baa PART #4500 Series Parts Steady Rest and Follow Rest DiagramDESCRIPTION 4500 Series Parts List&M+8dbWdAViZ$Baa PART #5700 Series Parts Tailstock DiagramDESCRIPTION 5700 Series Parts List&M+8dbWdAViZ$Baa PART #6000 Series Parts Apron DiagramDESCRIPTION 6000 Series Parts List&M+8dbWdAViZ$Baa PART #Mill Headstock Diagram + &M+8dbWdAViZ$BaaDESCRIPTION 7500 Series Parts List&M+8dbWdAViZ$Baa PART #PART # Mill Column Diagram8000 Series Parts &M+8dbWdAViZ$BaaPART # Stand Diagram8500 Series Parts &M+8dbWdAViZ$Baa9000 Series Parts Accessories and Labels Diagram&M+8dbWdAViZ$Baa DESCRIPTION 9000 Series Parts List&M+8dbWdAViZ$Baa PART #YjgVWainhiVcYVgYhVcYlZdeZndjcZkZgcZZYidjhZihlVggVcin# WARRANTY AND RETURNS TTTT gZcY 7!22!.49 #!2$=dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci2,9 .$5342!, .# 0/ /8 %,,.!- 7! EaVXZ HiVbe =ZgZHZcYVgooan8ViVad\idVgZcY Page s 3%#52% /2$%2 ULL #OLORL#ATALOGUYU$IRECT ANDN3AVE WITH RIZZLY nn 4RUSTED 0ROVEN ANDNAAREATE6ALUE #ALL 4ODAYD&ORO! &2%%