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Grizzly G0492 Table of Contents, Set Up, Lathe Operations, Maintenance, Service, Parts, Safety

Models: G0492

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Table of Contents

INTRODUCTION	2
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SECTION 1: SAFETY	7
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SECTION 2: CIRCUIT REQUIREMENTS	11
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SECTION 3: SET UP	12
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SECTION 4: LATHE OPERATIONS	15
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SECTION 5: MILL OPERATIONS	32
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SECTION 6: MAINTENANCE	36
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SECTION 7: SERVICE	38
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SECTION 8: ACCESSORIES	46
SECTION 9: PARTS	47
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WARRANTY AND RETURNS	70

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Grizzly G0492 Table of Contents, Set Up, Lathe Operations, Maintenance, Service, Parts, Warranty And Returns, Introduction

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALss ,EAD FROM LEADBASED PAINTS SECTION 7 SERVICE Table of ContentsSECTION 3 SET UP SECTION 6 MAINTENANCEgooancYjhigVa!cX# 8$DIZXcXVa9dXjbZciVidcBVcV\Zg E#D#7dm%+ INTRODUCTIONForeword Contact InfoEgdYjXi9bZchdch MACHINE DATA SHEETMODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD &M+8dbWdAViZ$BaaBaacd AViZBVcHeZXXVidch AViZcdDiZgHeZXXVidch &M+8dbWdAViZ$Baa8dchigjXidc DiZg? @ A IdentificationO N M K = J I H G#/5,$5RESULTUIN DEATH ORRSERIOUSOINJURY 3%#4/. 3!&%493AFETYYNSTRUCTIONS FOR -ACHINERY 7,,,RESULT IN DEATH ORRSERIOUSOINJURY !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# 3AFETYYNSTRUCTIONS FOR -ACHINERY $/ ./4//6%22%!#@ZZeegdeZgddi c\VcYWVaVcXZViVaaibZh# Additional Safety for Lathe/Mills 4. ELIMINATING A PROJECTILE HAZARD&M+8dbWdAViZ$Baa Feed IZ bdkZbZci d V Xjiic\ idda cid V ldg`eZXZ# Glossary of TermsArbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# ldg`eZXZ!jhjVaanidbVXcZVaVihjgVXZ#SECTION 2 CIRCUIT REQUIREMENTS 220V Singe-Phase OperationPower Supply Circuit Requirements Power Connection DeviceTo unpack and lift the lathe/mill SECTION 3 SET UPSet Up Safety Unpacking & Lifting6 7 Installed Accessories FigurePackaged Accessories Figure Inventorycommonly used to clean Clean UpPlacement Location clean the machineryLoose hair and cloth ing could get caught in machinery and cause seri Operation SafetyThe Power Supply SECTION 4 LATHE OPERATIONSTo begin the test run & break-in procedure Make sure all power feed levers and dialsany power feed! NEVER SHIFT LATHE/MILL GEARS WHEN MACHINE IS OPERATING7ZY Figure 9. HbeaZXjX`XgVYaZbVYZdhXgVe ajbWZg# To remove and install the chuck or face plateMounting the Chuck and the Faceplate 1. 9H8DCC8I EDLG ID I= A6I=$ BAAFigure 12.?Vl\jYZcjbWZg# Replacing the JawsFigure 11.8jX`VcYVlhZaZXidc# ?VljYZ3. HjeedgiiZldg`eZXZ# Using the Four-Jaw ChuckTo install the four-jaw chuck To load a workpiece in the four-jaw chuckTo load a workpiece Using the FaceplateTo install the faceplate GZZgidiZMounting the Chuck and Faceplate egdXZYjgZhdcPage 17idbdjciiZVXZeaViZ#To use the tailstock Using the TailstockTo install the MT#3 drill chuck Drilling with the Tailstock1. AdX`iZiVahidX`cedhidc# To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock Aligning Tailstock7. IjgcVeegdmbViZan%#%&%diZYVbZiZg# 5. EaVXZiZakZXZciZgciZiVahidX`#8. BZVhjgZiZhidX`liVbXgdbZiZg# &M+8dbWdAViZ$BaaFigure 24.chZgic\YZVYXZciZg# Using the CentersTo install a dead or live center To install the MT#5 dead center in the spin- dleWZYlVnh# Using the Steady RestUsing the Follow Rest To use the steady rest3. I\iZciZildZmcjih#7ZhjgZidcdidkZg Using the Compound RestUsing the Tool Post To set the angular positionCross Slide Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Longitudinal Handwheel iVigVc\Z# Cutting Speed x = RPM Diameter of Cut WZdgZegdXZZYc\# =\dgG99DI2Adl# IZ GEB AZkZg hZaZXih iZ GEB licFigure 33.8Vc\Z\ZVgadXVidch# Setting Power Feed RateTo set and engage the power feed 1. 9H8DCC8I I= A6I=$BAA GDB EDLGFigure 36.Jhc\iZXVc\Z\ZVgXVgi# Setup for ThreadingTo setup for threading Ndjg aViZ h XVeVWaZ d Xjiic\ cX VcY bZigX igZVYh#&M+8dbWdAViZ$Baa Change Gear Chart3. HZiiZhecYaZheZZYid%GEB# 4# IjgciZbaaONFigure39# To begin the start up procedureSECTION 5 MILL OPERATIONS 1. BV`Z hjgZ iZ baa Vh WZZc egdeZgan ajWg XViZY#Longitudinal Feed Control Using the Mill TablePositioning the Headstock Cross Slide1. 9H8DCC8I I= A6I=$BAA GDB EDLG Installing CuttersTo install a cutter in the spindle Removing CuttersLdg`eZXZBViZgVa 8jiic\HeZZYhb Using the MillTo determine and set the mill to the needed cutting RPM Cutting Speeds for High Speed Steel HSS cutting toolsGeneral Lubrication SECTION 6 MAINTENANCEBasic Maintenance General Cleanings IVahidX` =VcYlZZa & WVaa daZg dc g\i hYZ Belt Adjustment or ReplacementTo replace or adjust the V-belts VegdcVXZ8gdhhHaYZ 7VX`aVh 6YjhibZci 8VeHXgZl SECTION 7 SERVICECross Slide Backlash Adjustment Gib AdjustmentsI8 IgVchdgbZg Electrical ComponentsFigure60 Figure61Figure 60. 8dciVXidg lgc\@BVcY@B# Electrical ConnectionsFigure 58. 8dciVXidglgc\@B&# Figure 59. ?jcXidcWadX`lgc\# Figure 62. ?jcXidcWadX`lgc\# Figure 63. ?jcXidcWadX`lgc\#Figure 66.BaaedlZghliX# Figure 69. AViZbdidgYgZXidcabi hliXZh# Figure 64.BdidgXdccZXidc# Figure 65.HiVgiXVeVXidg#Figure 67. IgVchdgbZgdjiejiXdccZXidc# Figure 68. IgVchdgbZgcejiXdccZXidc#Electrical Connections 220V Wiring DiagrambZg\ZcXnHideHliX EdlZgAVbe ?d\7jiidc Figure 70.AViZXdcigdah# Figure 71.AViZXdcigdaeVcZalgc\#EdhhWaZ8VjhZ TroubleshootingMotor & Electrical HnbeidbEdhhWaZ8VjhZ Operation and Work ResultsTroubleshooting HnbeidbEdhhWaZ8VjhZ Operation and Work Results ContinuedTroubleshooting HnbeidbFigure 73..,+%%E8cYBaaHZi# + SECTION 8 ACCESSORIESH2689-R8 Quick Change Collet Set Figure 72.=+-.G-FjX`8Vc\Z8daaZiHZi#0000 Series Parts 0000 Series Parts ListSECTION 9 PARTS Electrical Box&M+8dbWdAViZ$Baa Lathe Change Gear Housing Diagram 1000 Series PartsDESCRIPTION 1000 Series Parts List&M+8dbWdAViZ$Baa PART #2700 Series Parts Leadscrew Gearbox DiagramDESCRIPTION 2700 Series Parts List&M+8dbWdAViZ$Baa PART #3028 Lathe Headstock Diagram3000 Series Parts 3007DESCRIPTION 3000 Series Parts List&M+8dbWdAViZ$Baa PART #Compound Rest and Tool Post Diagram 3500 Series Parts&M+8dbWdAViZ$Baa DESCRIPTION 3500 Series Parts List&M+8dbWdAViZ$Baa PART #Page DESCRIPTION 4000 Series Parts List&M+8dbWdAViZ$Baa PART #4500 Series Parts Steady Rest and Follow Rest DiagramDESCRIPTION 4500 Series Parts List&M+8dbWdAViZ$Baa PART #5700 Series Parts Tailstock DiagramDESCRIPTION 5700 Series Parts List&M+8dbWdAViZ$Baa PART #6000 Series Parts Apron DiagramDESCRIPTION 6000 Series Parts List&M+8dbWdAViZ$Baa PART #Mill Headstock Diagram + &M+8dbWdAViZ$BaaDESCRIPTION 7500 Series Parts List&M+8dbWdAViZ$Baa PART #PART # Mill Column Diagram8000 Series Parts &M+8dbWdAViZ$BaaPART # Stand Diagram8500 Series Parts &M+8dbWdAViZ$BaaAccessories and Labels Diagram 9000 Series Parts&M+8dbWdAViZ$Baa DESCRIPTION 9000 Series Parts List&M+8dbWdAViZ$Baa PART #YjgVWainhiVcYVgYhVcYlZdeZndjcZkZgcZZYidjhZihlVggVcin# WARRANTY AND RETURNS TTTT gZcY 7!22!.49 #!2$=dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZciEaVXZ HiVbe =ZgZ 2,9 .$5342!, .# 0/ /8 %,,.!- 7! HZcYVgooan8ViVad\idVgZcY Page s 3%#52% /2$%2 ULL #OLORL#ATALOGUYU$IRECT ANDN3AVE WITH RIZZLY nn 4RUSTED 0ROVEN ANDNAAREATE6ALUE #ALL 4ODAYD&ORO! &2%%