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Grizzly G0492 manual Compound Rest and Tool Post Diagram, Series Parts, &M+8dbWdAViZ$Baa

Models: G0492

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Compound Rest and Tool Post Diagram

Compound Rest and Tool Post Diagram

(3500 Series Parts)

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Grizzly G0492 manual Compound Rest and Tool Post Diagram, Series Parts, &M+8dbWdAViZ$Baa

Contents

OWNERS MANUAL MODEL G0492 12 X 36 COMBO LATHE/MILLss ,EAD FROM LEADBASED PAINTS Table of Contents SECTION 3 SET UPSECTION 6 MAINTENANCE SECTION 7 SERVICEINTRODUCTION ForewordContact Info gooancYjhigVa!cX# 8$DIZXcXVa9dXjbZciVidcBVcV\Zg E#D#7dm%+MACHINE DATA SHEET MODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD&M+8dbWdAViZ$Baa EgdYjXi9bZchdchAViZ BVcHeZXXVidchAViZcd Baacd&M+8dbWdAViZ$Baa 8dchigjXidcDiZg DiZgHeZXXVidchIdentification O N M K= J I H G ? @ A3%#4/. 3!&%49 3AFETYYNSTRUCTIONS FOR -ACHINERY7,,,RESULT IN DEATH ORRSERIOUSOINJURY #/5,$5RESULTUIN DEATH ORRSERIOUSOINJURY $/ ./4//6%22%!#@ZZeegdeZgddi c\VcYWVaVcXZViVaaibZh# !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#3AFETYYNSTRUCTIONS FOR -ACHINERY &M+8dbWdAViZ$Baa Additional Safety for Lathe/Mills4. ELIMINATING A PROJECTILE HAZARD Glossary of Terms Arbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda#ldg`eZXZ!jhjVaanidbVXcZVaVihjgVXZ# Feed IZ bdkZbZci d V Xjiic\ idda cid V ldg`eZXZ#220V Singe-Phase Operation Power Supply Circuit RequirementsPower Connection Device SECTION 2 CIRCUIT REQUIREMENTSSECTION 3 SET UP Set Up SafetyUnpacking & Lifting To unpack and lift the lathe/millInstalled Accessories Figure Packaged Accessories FigureInventory 6 7Clean Up Placement Locationclean the machinery commonly used to cleanOperation Safety The Power SupplySECTION 4 LATHE OPERATIONS Loose hair and cloth ing could get caught in machinery and cause seriMake sure all power feed levers and dials any power feed! NEVER SHIFT LATHE/MILLGEARS WHEN MACHINE IS OPERATING To begin the test run & break-in procedureTo remove and install the chuck or face plate Mounting the Chuck and the Faceplate1. 9H8DCC8I EDLG ID I= A6I=$ BAA 7ZY Figure 9. HbeaZXjX`XgVYaZbVYZdhXgVe ajbWZg#Replacing the Jaws Figure 11.8jX`VcYVlhZaZXidc#?VljYZ Figure 12.?Vl\jYZcjbWZg#Using the Four-Jaw Chuck To install the four-jaw chuckTo load a workpiece in the four-jaw chuck 3. HjeedgiiZldg`eZXZ#Using the Faceplate To install the faceplate GZZgidiZMounting the Chuck and FaceplateegdXZYjgZhdcPage 17idbdjciiZVXZeaViZ# To load a workpieceUsing the Tailstock To install the MT#3 drill chuckDrilling with the Tailstock To use the tailstockTo setup the tailstock to cut tapers Cutting Shallow Tapers with TailstockAligning Tailstock 1. AdX`iZiVahidX`cedhidc#5. EaVXZiZakZXZciZgciZiVahidX`# 8. BZVhjgZiZhidX`liVbXgdbZiZg#&M+8dbWdAViZ$Baa 7. IjgcVeegdmbViZan%#%&%diZYVbZiZg#Using the Centers To install a dead or live centerTo install the MT#5 dead center in the spin- dle Figure 24.chZgic\YZVYXZciZg#Using the Steady Rest Using the Follow RestTo use the steady rest WZYlVnh#Using the Compound Rest Using the Tool PostTo set the angular position 3. I\iZciZildZmcjih#7ZhjgZidcdidkZgUsing the Manual Feed Handwheels Setting the Spindle RPMLongitudinal Handwheel Cross Slide Handwheel Cutting Speed x = RPM Diameter of Cut WZdgZegdXZZYc\# =\dgG99DI2Adl# IZ GEB AZkZg hZaZXih iZ GEB lic iVigVc\Z#Setting Power Feed Rate To set and engage the power feed1. 9H8DCC8I I= A6I=$BAA GDB EDLG Figure 33.8Vc\Z\ZVgadXVidch#Setup for Threading To setup for threadingNdjg aViZ h XVeVWaZ d Xjiic\ cX VcY bZigX igZVYh# Figure 36.Jhc\iZXVc\Z\ZVgXVgi#Change Gear Chart &M+8dbWdAViZ$BaaTo begin the start up procedure SECTION 5 MILL OPERATIONS1. BV`Z hjgZ iZ baa Vh WZZc egdeZgan ajWg XViZY# 3. HZiiZhecYaZheZZYid%GEB# 4# IjgciZbaaONFigure39#Using the Mill Table Positioning the HeadstockCross Slide Longitudinal Feed ControlInstalling Cutters To install a cutter in the spindleRemoving Cutters 1. 9H8DCC8I I= A6I=$BAA GDB EDLGUsing the Mill To determine and set the mill to the needed cutting RPMCutting Speeds for High Speed Steel HSS cutting tools Ldg`eZXZBViZgVa 8jiic\HeZZYhbSECTION 6 MAINTENANCE Basic MaintenanceGeneral Cleaning General LubricationBelt Adjustment or Replacement To replace or adjust the V-belts VegdcVXZ s IVahidX` =VcYlZZa & WVaa daZg dc g\i hYZSECTION 7 SERVICE Cross Slide Backlash AdjustmentGib Adjustments 8gdhhHaYZ 7VX`aVh 6YjhibZci 8VeHXgZlElectrical Components Figure60Figure61 I8 IgVchdgbZgElectrical Connections Figure 58. 8dciVXidglgc\@B&# Figure 59. ?jcXidcWadX`lgc\#Figure 62. ?jcXidcWadX`lgc\# Figure 63. ?jcXidcWadX`lgc\# Figure 60. 8dciVXidg lgc\@BVcY@B#Figure 64.BdidgXdccZXidc# Figure 65.HiVgiXVeVXidg# Figure 67. IgVchdgbZgdjiejiXdccZXidc#Figure 68. IgVchdgbZgcejiXdccZXidc# Figure 66.BaaedlZghliX# Figure 69. AViZbdidgYgZXidcabi hliXZh#220V Wiring Diagram bZg\ZcXnHideHliX EdlZgAVbe ?d\7jiidc Figure 70.AViZXdcigdah#Figure 71.AViZXdcigdaeVcZalgc\# Electrical ConnectionsTroubleshooting Motor & ElectricalHnbeidb EdhhWaZ8VjhZOperation and Work Results TroubleshootingHnbeidb EdhhWaZ8VjhZOperation and Work Results Continued TroubleshootingHnbeidb EdhhWaZ8VjhZSECTION 8 ACCESSORIES H2689-R8 Quick Change Collet SetFigure 72.=+-.G-FjX`8Vc\Z8daaZiHZi# Figure 73..,+%%E8cYBaaHZi# +0000 Series Parts List SECTION 9 PARTSElectrical Box 0000 Series PartsLathe Change Gear Housing Diagram 1000 Series Parts &M+8dbWdAViZ$Baa1000 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONLeadscrew Gearbox Diagram 2700 Series Parts2700 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONLathe Headstock Diagram 3000 Series Parts3007 30283000 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTION&M+8dbWdAViZ$Baa Compound Rest and Tool Post Diagram3500 Series Parts 3500 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONPage 4000 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONSteady Rest and Follow Rest Diagram 4500 Series Parts4500 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONTailstock Diagram 5700 Series Parts5700 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONApron Diagram 6000 Series Parts6000 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTION+ &M+8dbWdAViZ$Baa Mill Headstock Diagram7500 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONMill Column Diagram 8000 Series Parts&M+8dbWdAViZ$Baa PART #Stand Diagram 8500 Series Parts&M+8dbWdAViZ$Baa PART #&M+8dbWdAViZ$Baa Accessories and Labels Diagram9000 Series Parts 9000 Series Parts List &M+8dbWdAViZ$BaaPART # DESCRIPTIONWARRANTY AND RETURNS YjgVWainhiVcYVgYhVcYlZdeZndjcZkZgcZZYidjhZihlVggVcin#7!22!.49 #!2$ =dlYYndjaZVgcVWdjijh4TTTT 6YkZgihZbZci TTTT gZcYHZcYVgooan8ViVad\idVgZcY EaVXZ HiVbe =ZgZ2,9 .$5342!, .# 0/ /8 %,,.!- 7! Page ULL #OLORL#ATALOG UYU$IRECT ANDN3AVE WITH RIZZLY nn 4RUSTED 0ROVEN ANDNAAREATE6ALUE#ALL 4ODAYD&ORO! &2%% s 3%#52% /2$%2