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Grizzly G0492 manual Change Gear Chart, &M+8dbWdAViZ$Baa

Models: G0492

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Change Gear Chart

Change Gear Chart

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Grizzly G0492 manual Change Gear Chart, &M+8dbWdAViZ$Baa

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALss ,EAD FROM LEADBASED PAINTS SECTION 3 SET UP Table of ContentsSECTION 6 MAINTENANCE SECTION 7 SERVICEForeword INTRODUCTIONContact Info gooancYjhigVa!cX# 8$DIZXcXVa9dXjbZciVidcBVcV\Zg E#D#7dm%+MODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD MACHINE DATA SHEET&M+8dbWdAViZ$Baa EgdYjXi9bZchdchBVcHeZXXVidch AViZAViZcd Baacd8dchigjXidc &M+8dbWdAViZ$BaaDiZg DiZgHeZXXVidchO N M K Identification= J I H G ? @ A3AFETYYNSTRUCTIONS FOR -ACHINERY 3%#4/. 3!&%497,,,RESULT IN DEATH ORRSERIOUSOINJURY #/5,$5RESULTUIN DEATH ORRSERIOUSOINJURY !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# 3AFETYYNSTRUCTIONS FOR -ACHINERY $/ ./4//6%22%!#@ZZeegdeZgddi c\VcYWVaVcXZViVaaibZh# Additional Safety for Lathe/Mills 4. ELIMINATING A PROJECTILE HAZARD&M+8dbWdAViZ$Baa Arbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Glossary of Termsldg`eZXZ!jhjVaanidbVXcZVaVihjgVXZ# Feed IZ bdkZbZci d V Xjiic\ idda cid V ldg`eZXZ#Power Supply Circuit Requirements 220V Singe-Phase OperationPower Connection Device SECTION 2 CIRCUIT REQUIREMENTSSet Up Safety SECTION 3 SET UPUnpacking & Lifting To unpack and lift the lathe/millPackaged Accessories Figure Installed Accessories FigureInventory 6 7Placement Location Clean Upclean the machinery commonly used to cleanThe Power Supply Operation SafetySECTION 4 LATHE OPERATIONS Loose hair and cloth ing could get caught in machinery and cause seriany power feed! NEVER SHIFT LATHE/MILL Make sure all power feed levers and dialsGEARS WHEN MACHINE IS OPERATING To begin the test run & break-in procedureMounting the Chuck and the Faceplate To remove and install the chuck or face plate1. 9H8DCC8I EDLG ID I= A6I=$ BAA 7ZY Figure 9. HbeaZXjX`XgVYaZbVYZdhXgVe ajbWZg#Figure 11.8jX`VcYVlhZaZXidc# Replacing the Jaws?VljYZ Figure 12.?Vl\jYZcjbWZg#To install the four-jaw chuck Using the Four-Jaw ChuckTo load a workpiece in the four-jaw chuck 3. HjeedgiiZldg`eZXZ#To install the faceplate GZZgidiZMounting the Chuck and Faceplate Using the FaceplateegdXZYjgZhdcPage 17idbdjciiZVXZeaViZ# To load a workpieceTo install the MT#3 drill chuck Using the TailstockDrilling with the Tailstock To use the tailstockCutting Shallow Tapers with Tailstock To setup the tailstock to cut tapersAligning Tailstock 1. AdX`iZiVahidX`cedhidc#8. BZVhjgZiZhidX`liVbXgdbZiZg# 5. EaVXZiZakZXZciZgciZiVahidX`#&M+8dbWdAViZ$Baa 7. IjgcVeegdmbViZan%#%&%diZYVbZiZg#To install a dead or live center Using the CentersTo install the MT#5 dead center in the spin- dle Figure 24.chZgic\YZVYXZciZg#Using the Follow Rest Using the Steady RestTo use the steady rest WZYlVnh#Using the Tool Post Using the Compound RestTo set the angular position 3. I\iZciZildZmcjih#7ZhjgZidcdidkZgSetting the Spindle RPM Using the Manual Feed HandwheelsLongitudinal Handwheel Cross Slide Handwheel WZdgZegdXZZYc\# Cutting Speed x = RPM Diameter of Cut =\dgG99DI2Adl# IZ GEB AZkZg hZaZXih iZ GEB lic iVigVc\Z#To set and engage the power feed Setting Power Feed Rate1. 9H8DCC8I I= A6I=$BAA GDB EDLG Figure 33.8Vc\Z\ZVgadXVidch#To setup for threading Setup for ThreadingNdjg aViZ h XVeVWaZ d Xjiic\ cX VcY bZigX igZVYh# Figure 36.Jhc\iZXVc\Z\ZVgXVgi#&M+8dbWdAViZ$Baa Change Gear ChartSECTION 5 MILL OPERATIONS To begin the start up procedure1. BV`Z hjgZ iZ baa Vh WZZc egdeZgan ajWg XViZY# 3. HZiiZhecYaZheZZYid%GEB# 4# IjgciZbaaONFigure39#Positioning the Headstock Using the Mill TableCross Slide Longitudinal Feed ControlTo install a cutter in the spindle Installing CuttersRemoving Cutters 1. 9H8DCC8I I= A6I=$BAA GDB EDLGTo determine and set the mill to the needed cutting RPM Using the MillCutting Speeds for High Speed Steel HSS cutting tools Ldg`eZXZBViZgVa 8jiic\HeZZYhbBasic Maintenance SECTION 6 MAINTENANCEGeneral Cleaning General LubricationTo replace or adjust the V-belts Belt Adjustment or Replacement VegdcVXZ s IVahidX` =VcYlZZa & WVaa daZg dc g\i hYZCross Slide Backlash Adjustment SECTION 7 SERVICEGib Adjustments 8gdhhHaYZ 7VX`aVh 6YjhibZci 8VeHXgZlFigure60 Electrical ComponentsFigure61 I8 IgVchdgbZgFigure 58. 8dciVXidglgc\@B&# Figure 59. ?jcXidcWadX`lgc\# Electrical ConnectionsFigure 62. ?jcXidcWadX`lgc\# Figure 63. ?jcXidcWadX`lgc\# Figure 60. 8dciVXidg lgc\@BVcY@B#Figure 67. IgVchdgbZgdjiejiXdccZXidc# Figure 64.BdidgXdccZXidc# Figure 65.HiVgiXVeVXidg#Figure 68. IgVchdgbZgcejiXdccZXidc# Figure 66.BaaedlZghliX# Figure 69. AViZbdidgYgZXidcabi hliXZh#bZg\ZcXnHideHliX EdlZgAVbe ?d\7jiidc Figure 70.AViZXdcigdah# 220V Wiring DiagramFigure 71.AViZXdcigdaeVcZalgc\# Electrical ConnectionsMotor & Electrical TroubleshootingHnbeidb EdhhWaZ8VjhZTroubleshooting Operation and Work ResultsHnbeidb EdhhWaZ8VjhZTroubleshooting Operation and Work Results ContinuedHnbeidb EdhhWaZ8VjhZH2689-R8 Quick Change Collet Set SECTION 8 ACCESSORIESFigure 72.=+-.G-FjX`8Vc\Z8daaZiHZi# Figure 73..,+%%E8cYBaaHZi# +SECTION 9 PARTS 0000 Series Parts ListElectrical Box 0000 Series Parts&M+8dbWdAViZ$Baa Lathe Change Gear Housing Diagram 1000 Series Parts&M+8dbWdAViZ$Baa 1000 Series Parts ListPART # DESCRIPTION2700 Series Parts Leadscrew Gearbox Diagram&M+8dbWdAViZ$Baa 2700 Series Parts ListPART # DESCRIPTION3000 Series Parts Lathe Headstock Diagram3007 3028&M+8dbWdAViZ$Baa 3000 Series Parts ListPART # DESCRIPTIONCompound Rest and Tool Post Diagram 3500 Series Parts&M+8dbWdAViZ$Baa &M+8dbWdAViZ$Baa 3500 Series Parts ListPART # DESCRIPTIONPage &M+8dbWdAViZ$Baa 4000 Series Parts ListPART # DESCRIPTION4500 Series Parts Steady Rest and Follow Rest Diagram&M+8dbWdAViZ$Baa 4500 Series Parts ListPART # DESCRIPTION5700 Series Parts Tailstock Diagram&M+8dbWdAViZ$Baa 5700 Series Parts ListPART # DESCRIPTION6000 Series Parts Apron Diagram&M+8dbWdAViZ$Baa 6000 Series Parts ListPART # DESCRIPTIONMill Headstock Diagram + &M+8dbWdAViZ$Baa&M+8dbWdAViZ$Baa 7500 Series Parts ListPART # DESCRIPTION8000 Series Parts Mill Column Diagram&M+8dbWdAViZ$Baa PART #8500 Series Parts Stand Diagram&M+8dbWdAViZ$Baa PART #Accessories and Labels Diagram 9000 Series Parts&M+8dbWdAViZ$Baa &M+8dbWdAViZ$Baa 9000 Series Parts ListPART # DESCRIPTIONYjgVWainhiVcYVgYhVcYlZdeZndjcZkZgcZZYidjhZihlVggVcin# WARRANTY AND RETURNS=dlYYndjaZVgcVWdjijh4 7!22!.49 #!2$TTTT 6YkZgihZbZci TTTT gZcYEaVXZ HiVbe =ZgZ 2,9 .$5342!, .# 0/ /8 %,,.!- 7! HZcYVgooan8ViVad\idVgZcY Page UYU$IRECT ANDN3AVE WITH RIZZLY nn 4RUSTED 0ROVEN ANDNAAREATE6ALUE ULL #OLORL#ATALOG#ALL 4ODAYD&ORO! &2%% s 3%#52% /2$%2