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Grizzly G0492 manual

Models: G0492

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Contents

OWNERS MANUAL MODEL G0492 12 X 36 COMBO LATHE/MILLss ,EAD FROM LEADBASED PAINTS SECTION 6 MAINTENANCE Table of ContentsSECTION 3 SET UP SECTION 7 SERVICEContact Info INTRODUCTIONForeword gooancYjhigVa!cX# 8$DIZXcXVa9dXjbZciVidcBVcV\Zg E#D#7dm%+&M+8dbWdAViZ$Baa MACHINE DATA SHEETMODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD EgdYjXi9bZchdchAViZcd AViZBVcHeZXXVidch BaacdDiZg &M+8dbWdAViZ$Baa8dchigjXidc DiZgHeZXXVidch= J I H G IdentificationO N M K ? @ A7,,,RESULT IN DEATH ORRSERIOUSOINJURY 3%#4/. 3!&%493AFETYYNSTRUCTIONS FOR -ACHINERY #/5,$5RESULTUIN DEATH ORRSERIOUSOINJURY3AFETYYNSTRUCTIONS FOR -ACHINERY !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# $/ ./4//6%22%!#@ZZeegdeZgddi c\VcYWVaVcXZViVaaibZh# 4. ELIMINATING A PROJECTILE HAZARD Additional Safety for Lathe/Mills&M+8dbWdAViZ$Baa ldg`eZXZ!jhjVaanidbVXcZVaVihjgVXZ# Glossary of TermsArbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Feed IZ bdkZbZci d V Xjiic\ idda cid V ldg`eZXZ#Power Connection Device 220V Singe-Phase OperationPower Supply Circuit Requirements SECTION 2 CIRCUIT REQUIREMENTSUnpacking & Lifting SECTION 3 SET UPSet Up Safety To unpack and lift the lathe/millInventory Installed Accessories FigurePackaged Accessories Figure 6 7clean the machinery Clean UpPlacement Location commonly used to cleanSECTION 4 LATHE OPERATIONS Operation SafetyThe Power Supply Loose hair and cloth ing could get caught in machinery and cause seriGEARS WHEN MACHINE IS OPERATING Make sure all power feed levers and dialsany power feed! NEVER SHIFT LATHE/MILL To begin the test run & break-in procedure1. 9H8DCC8I EDLG ID I= A6I=$ BAA To remove and install the chuck or face plateMounting the Chuck and the Faceplate 7ZY Figure 9. HbeaZXjX`XgVYaZbVYZdhXgVe ajbWZg#?VljYZ Replacing the JawsFigure 11.8jX`VcYVlhZaZXidc# Figure 12.?Vl\jYZcjbWZg#To load a workpiece in the four-jaw chuck Using the Four-Jaw ChuckTo install the four-jaw chuck 3. HjeedgiiZldg`eZXZ#egdXZYjgZhdcPage 17idbdjciiZVXZeaViZ# Using the FaceplateTo install the faceplate GZZgidiZMounting the Chuck and Faceplate To load a workpieceDrilling with the Tailstock Using the TailstockTo install the MT#3 drill chuck To use the tailstockAligning Tailstock To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock 1. AdX`iZiVahidX`cedhidc#&M+8dbWdAViZ$Baa 5. EaVXZiZakZXZciZgciZiVahidX`#8. BZVhjgZiZhidX`liVbXgdbZiZg# 7. IjgcVeegdmbViZan%#%&%diZYVbZiZg#To install the MT#5 dead center in the spin- dle Using the CentersTo install a dead or live center Figure 24.chZgic\YZVYXZciZg#To use the steady rest Using the Steady RestUsing the Follow Rest WZYlVnh#To set the angular position Using the Compound RestUsing the Tool Post 3. I\iZciZildZmcjih#7ZhjgZidcdidkZgLongitudinal Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Cross Slide Handwheel =\dgG99DI2Adl# IZ GEB AZkZg hZaZXih iZ GEB lic Cutting Speed x = RPM Diameter of Cut WZdgZegdXZZYc\# iVigVc\Z#1. 9H8DCC8I I= A6I=$BAA GDB EDLG Setting Power Feed RateTo set and engage the power feed Figure 33.8Vc\Z\ZVgadXVidch#Ndjg aViZ h XVeVWaZ d Xjiic\ cX VcY bZigX igZVYh# Setup for ThreadingTo setup for threading Figure 36.Jhc\iZXVc\Z\ZVgXVgi#Change Gear Chart &M+8dbWdAViZ$Baa1. BV`Z hjgZ iZ baa Vh WZZc egdeZgan ajWg XViZY# To begin the start up procedureSECTION 5 MILL OPERATIONS 3. HZiiZhecYaZheZZYid%GEB# 4# IjgciZbaaONFigure39#Cross Slide Using the Mill TablePositioning the Headstock Longitudinal Feed ControlRemoving Cutters Installing CuttersTo install a cutter in the spindle 1. 9H8DCC8I I= A6I=$BAA GDB EDLGCutting Speeds for High Speed Steel HSS cutting tools Using the MillTo determine and set the mill to the needed cutting RPM Ldg`eZXZBViZgVa 8jiic\HeZZYhbGeneral Cleaning SECTION 6 MAINTENANCEBasic Maintenance General Lubrication VegdcVXZ Belt Adjustment or ReplacementTo replace or adjust the V-belts s IVahidX` =VcYlZZa & WVaa daZg dc g\i hYZGib Adjustments SECTION 7 SERVICECross Slide Backlash Adjustment 8gdhhHaYZ 7VX`aVh 6YjhibZci 8VeHXgZlFigure61 Electrical ComponentsFigure60 I8 IgVchdgbZgFigure 62. ?jcXidcWadX`lgc\# Figure 63. ?jcXidcWadX`lgc\# Electrical ConnectionsFigure 58. 8dciVXidglgc\@B&# Figure 59. ?jcXidcWadX`lgc\# Figure 60. 8dciVXidg lgc\@BVcY@B#Figure 68. IgVchdgbZgcejiXdccZXidc# Figure 64.BdidgXdccZXidc# Figure 65.HiVgiXVeVXidg#Figure 67. IgVchdgbZgdjiejiXdccZXidc# Figure 66.BaaedlZghliX# Figure 69. AViZbdidgYgZXidcabi hliXZh#Figure 71.AViZXdcigdaeVcZalgc\# 220V Wiring DiagrambZg\ZcXnHideHliX EdlZgAVbe ?d\7jiidc Figure 70.AViZXdcigdah# Electrical ConnectionsHnbeidb TroubleshootingMotor & Electrical EdhhWaZ8VjhZHnbeidb Operation and Work ResultsTroubleshooting EdhhWaZ8VjhZHnbeidb Operation and Work Results ContinuedTroubleshooting EdhhWaZ8VjhZFigure 72.=+-.G-FjX`8Vc\Z8daaZiHZi# SECTION 8 ACCESSORIESH2689-R8 Quick Change Collet Set Figure 73..,+%%E8cYBaaHZi# +Electrical Box 0000 Series Parts ListSECTION 9 PARTS 0000 Series PartsLathe Change Gear Housing Diagram 1000 Series Parts &M+8dbWdAViZ$BaaPART # 1000 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTIONLeadscrew Gearbox Diagram 2700 Series PartsPART # 2700 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTION3007 Lathe Headstock Diagram3000 Series Parts 3028PART # 3000 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTION3500 Series Parts Compound Rest and Tool Post Diagram&M+8dbWdAViZ$Baa PART # 3500 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTIONPage PART # 4000 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTIONSteady Rest and Follow Rest Diagram 4500 Series PartsPART # 4500 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTIONTailstock Diagram 5700 Series PartsPART # 5700 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTIONApron Diagram 6000 Series PartsPART # 6000 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTION+ &M+8dbWdAViZ$Baa Mill Headstock DiagramPART # 7500 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTION&M+8dbWdAViZ$Baa Mill Column Diagram8000 Series Parts PART #&M+8dbWdAViZ$Baa Stand Diagram8500 Series Parts PART #9000 Series Parts Accessories and Labels Diagram&M+8dbWdAViZ$Baa PART # 9000 Series Parts List&M+8dbWdAViZ$Baa DESCRIPTIONWARRANTY AND RETURNS YjgVWainhiVcYVgYhVcYlZdeZndjcZkZgcZZYidjhZihlVggVcin#TTTT 6YkZgihZbZci 7!22!.49 #!2$=dlYYndjaZVgcVWdjijh4 TTTT gZcY2,9 .$5342!, .# 0/ /8 %,,.!- 7! EaVXZ HiVbe =ZgZHZcYVgooan8ViVad\idVgZcY Page #ALL 4ODAYD&ORO! &2%% ULL #OLORL#ATALOGUYU$IRECT ANDN3AVE WITH RIZZLY nn 4RUSTED 0ROVEN ANDNAAREATE6ALUE s 3%#52% /2$%2