MODEL G0492 12 X 36 COMBO LATHE/MILL
OWNERS MANUAL
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SECTION 7 SERVICE
Table of Contents
SECTION 3 SET UP
SECTION 6 MAINTENANCE
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INTRODUCTION
Foreword
Contact Info
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MACHINE DATA SHEET
MODEL G0492 12 X 36 METAL LATHE W/ MILLING HEAD
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Identification
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3AFETYYNSTRUCTIONS FOR -ACHINERY
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3AFETYYNSTRUCTIONS FOR -ACHINERY
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Additional Safety for Lathe/Mills
4. ELIMINATING A PROJECTILE HAZARD
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Glossary of Terms
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SECTION 2 CIRCUIT REQUIREMENTS
220V Singe-Phase Operation
Power Supply Circuit Requirements
Power Connection Device
To unpack and lift the lathe/mill
SECTION 3 SET UP
Set Up Safety
Unpacking & Lifting
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Installed Accessories Figure
Packaged Accessories Figure
Inventory
commonly used to clean
Clean Up
Placement Location
clean the machinery
Loose hair and cloth ing could get caught in machinery and cause seri
Operation Safety
The Power Supply
SECTION 4 LATHE OPERATIONS
To begin the test run & break-in procedure
Make sure all power feed levers and dials
any power feed! NEVER SHIFT LATHE/MILL
GEARS WHEN MACHINE IS OPERATING
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To remove and install the chuck or face plate
Mounting the Chuck and the Faceplate
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Replacing the Jaws
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Using the Four-Jaw Chuck
To install the four-jaw chuck
To load a workpiece in the four-jaw chuck
To load a workpiece
Using the Faceplate
To install the faceplate GZZgidiZMounting the Chuck and Faceplate
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To use the tailstock
Using the Tailstock
To install the MT#3 drill chuck
Drilling with the Tailstock
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To setup the tailstock to cut tapers
Cutting Shallow Tapers with Tailstock
Aligning Tailstock
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Using the Centers
To install a dead or live center
To install the MT#5 dead center in the spin- dle
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Using the Steady Rest
Using the Follow Rest
To use the steady rest
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Using the Compound Rest
Using the Tool Post
To set the angular position
Cross Slide Handwheel
Using the Manual Feed Handwheels
Setting the Spindle RPM
Longitudinal Handwheel
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Cutting Speed x = RPM Diameter of Cut
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Setting Power Feed Rate
To set and engage the power feed
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Setup for Threading
To setup for threading
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Change Gear Chart
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To begin the start up procedure
SECTION 5 MILL OPERATIONS
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Longitudinal Feed Control
Using the Mill Table
Positioning the Headstock
Cross Slide
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Installing Cutters
To install a cutter in the spindle
Removing Cutters
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Using the Mill
To determine and set the mill to the needed cutting RPM
Cutting Speeds for High Speed Steel HSS cutting tools
General Lubrication
SECTION 6 MAINTENANCE
Basic Maintenance
General Cleaning
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Belt Adjustment or Replacement
To replace or adjust the V-belts
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SECTION 7 SERVICE
Cross Slide Backlash Adjustment
Gib Adjustments
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Electrical Components
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Electrical Connections
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Electrical Connections
220V Wiring Diagram
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Troubleshooting
Motor & Electrical
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Operation and Work Results
Troubleshooting
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Operation and Work Results Continued
Troubleshooting
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SECTION 8 ACCESSORIES
H2689-R8 Quick Change Collet Set
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0000 Series Parts
0000 Series Parts List
SECTION 9 PARTS
Electrical Box
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Lathe Change Gear Housing Diagram 1000 Series Parts
DESCRIPTION
1000 Series Parts List
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PART #
2700 Series Parts
Leadscrew Gearbox Diagram
DESCRIPTION
2700 Series Parts List
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PART #
3028
Lathe Headstock Diagram
3000 Series Parts
3007
DESCRIPTION
3000 Series Parts List
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PART #
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Compound Rest and Tool Post Diagram
3500 Series Parts
DESCRIPTION
3500 Series Parts List
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PART #
Page
DESCRIPTION
4000 Series Parts List
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PART #
4500 Series Parts
Steady Rest and Follow Rest Diagram
DESCRIPTION
4500 Series Parts List
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PART #
5700 Series Parts
Tailstock Diagram
DESCRIPTION
5700 Series Parts List
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PART #
6000 Series Parts
Apron Diagram
DESCRIPTION
6000 Series Parts List
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PART #
Mill Headstock Diagram
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DESCRIPTION
7500 Series Parts List
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PART #
PART #
Mill Column Diagram
8000 Series Parts
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PART #
Stand Diagram
8500 Series Parts
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Accessories and Labels Diagram
9000 Series Parts
DESCRIPTION
9000 Series Parts List
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PART #
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WARRANTY AND RETURNS
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