OWNERS ManuaL
MODEL G0669X HIGH-PRECISION 10 X VS MILLING MACHINE
ss ,EAD FROM LEADBASED PAINTS
SECTION 7 SERVICE
Table of Contents
SECTION 3 SETUP
SECTION 6 MAINTENANCE
Contact Info
INTRODUCTION
Foreword
Functional Overview
Identification
Page
Page
10 X 54 VARIABLE-SPEED VERTICAL MILLING MACHINE w/POWER FEED
Machine Data Sheet
machine data sheet
MACHINE DATA SHEET
Operation Information
Longitudinal Power Feed Motor
Main Specifications Table Information
Table Elevation Motor
Construction Information
Other Specifications
Features
Spindle Information
!,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4
Safety Instructions for Machinery
3%#4/..3!&%49
3AFETYYNSTRUCTIONSSFORR-ACHINERY
!,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#
53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2
53%3 2%#/--%.$%$- !##%33/2%3
-!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2
10. MACHINE CARE AND MAINTENANCE
Additional Safety Instructions For Mills
SECTION 2 CIRCUIT REQUIREMENTS
220V Single-Phase Operation
Power Supply Circuit Requirements
Power Connection Device
Wear safety glasses dur- ing the entire setup pro- cess
SECTION 3 SETUP
Setup Safety
Items Needed for Setup
Close-End Wrench 17/19mm
Inventory
Inventory Figures
SUFFOCATION HAZARD
Site Considerations
Clean Up
Placement Location
G2544-Solvent Cleaner & Degreaser
Moving & Placing Base Unit
Moving the Mill Using the Eye Bolt
Moving the Mill Using Straps
Bolting to Concrete Floors
Mounting to Shop Floor
Snap Ring Pliers
Assembly
Tools Needed
To assemble the mill
Page
The test run consists of verifying the follow- ing
Test Run
Note Refer to Control Panel on Page 24 for additional details
To test run the machine
Page
Spindle Break-In
Recommended Adjustments
To perform the spindle break-in procedure
Factory adjustments that should be verified
Loose hair, clothing, or jewelry could get caught
Operation Safety
SECTION 4 OPERATIONS
Control Panel
cDji
Table Movement
Wrench 12mm
Longitudinal Power Feed System
To operate the longitudinal power feed
Tools Needed
Tools Needed
Head Movement
Tilting the Head
Tools Needed
Ram Movement
Rotating the Head
Moving the Ram Forward/Backward
Cutting Speeds for High Speed Steel HSS Cutting Tools
Setting Spindle RPM
Rotating the Ram
Calculating RPM
Range
Setting Spindle Variable Speed
Selecting Spindle Speed Range
CLOCKWISE
Downfeed Controls
Coarse Downfeed Handle
Quill Auto-Downfeed
Fine & Auto-Downfeed Components
Emergency Spindle Brake
Figure 42. Drawbar and spacer
Loading/Unloading Tooling
Loading Tooling
Unloading Tooling
H6089-2 Axis Digital Read Out 12 x H6093-3 Axis Digital Read Out
SECTION 5 ACCESSORIES
ACCESSORIES
H8368-Electric Power Drawbar
G9299-10 Yuasa-Type Rotary Table
T20448-Economy Clear Safety Glasses
T20456-Dakura Clear Safety Glasses H0736-Shop Fox Safety Glasses
T10063-Milling Vise 125⁄16 x 69⁄16 T10064-Milling Vise 171⁄8 x 83⁄4
Before Daily Operation
SECTION 6 MAINTENANCE
Cleaning and Protecting
Schedule
Bull & Spindle Speed Range Gearing
Lubrication
One-Shot Oiler
Quill Gearing
Figure 55. Ram way
Longitudinal Power Feed Gearing
Ram Way
Vertical Leadscrew Bevel Gears
Tools Needed
Coolant Reservoir
Checking/Adding Coolant
To check/add coolant
Pump
Changing Coolant
To change the coolant
Tools Needed
Wrench 13mm
Drive Belt Tensioning
To check/tension the drive belt
Tools Needed
Motor & Electrical
SECTION 7 SERVICE
Troubleshooting
Inspect/replace stripped or damaged bolts/nuts, and
Motor & Electrical continued
Possible Cause
Operation
Symptom
Possible Solution
Table, Saddle, and Knee Gibs
Adjusting Gibs
Hex Wrench 8mm
Adjusting Backlash
To adjust leadscrew backlash
Tools Needed
Note To test the backlash, re-install the key and ball handle onto the leadscrew
G0669X Precision 10 x 54 VS Milling Machine
Electrical Safety Instructions
electrical safety
SECTION 8 ELECTRICAL
G0669X Precision 10 x 54 VS Milling Machine
Electrical Panel
ON PAGE
Electrical Panel Wiring Diagram Upper
electrical panel upper
Panel
G0669X Precision 10 x 54 VS Milling Machine
Electrical Panel Wiring Diagram Lower
electrical panel lower
READ ELECTRICAL SAFETY
READ ELECTRICAL SAFETY
Spindle Direction Switch Coolant Pump Switch
Vertical Power Feed Up Button Figure 70. Control panel wiring
Vertical Power Feed Down Button
G0669X Precision 10 x 54 VS Milling Machine
Control Panel Wiring Diagram
control panel wiring
READ ELECTRICAL SAFETY
Spindle Motor
Spindle & Vertical Power Feed Motors
Vertical Power
motor wiring
electrical components 1 wiring
Knee Wiring Junction Box
Vertical Crank Safety Switch
Vertical Limit Switches
Drive System Cooling Fan
Safety Switch
electrical components 2 wiring
Coolant Pump
Base Machine Breakdown
SECTION 9 PARTS
G0669X Precision 10 x 54 VS Milling Machine
Base Machine Parts List
G0669X Precision 10 x 54 VS Milling Machine
Base Machine Parts List
G0669X Precision 10 x 54 VS Milling Machine
Drive System Breakdown
G0669X Precision 10 x 54 VS Milling Machine
Drive System Parts List
G0669X Precision 10 x 54 VS Milling Machine
Head Breakdown
G0669X Precision 10 x 54 VS Milling Machine
Head Parts List
G0669X Precision 10 x 54 VS Milling Machine
Head Parts List
G0669X Precision 10 x 54 VS Milling Machine
Longitudinal & Cross Slide Leadscrews Breakdown & Parts List
G0669X Precision 10 x 54 VS Milling Machine
One-Shot Oiler Breakdown & Parts List
Control Panel Electrical Components Breakdown & Parts List
CONTACTOR RIKEN RAB-09T10110V
Electrical Cabinet Breakdown & Parts List
% + -%+
%.& -%. -%
Accessories Breakdown & Parts List
+& .+%
Label Placement
TTTT %!%%%.!%%%
7!22!.49 #!2$
EdejaVgBZXVcXh
HZcYVgooan8ViVad\idVgZcY
2,99.$5342!,.# 0//88 %,,.!- 7!
EaVXZ HiVbe =ZgZ
WARRANTY AND RETURNS
7!22!.499!.$$2%452.3
s %-!, 2%30/.3%274. /.%./52
ULL #OLORL#ATALOG
s 3%#52% /2$%2
s /2$%23 300%$074. /523