OWNERS ManuaL
MODEL G0669X HIGH-PRECISION 10 X VS MILLING MACHINE
ss ,EAD FROM LEADBASED PAINTS
SECTION 3 SETUP
Table of Contents
SECTION 6 MAINTENANCE
SECTION 7 SERVICE
Foreword
INTRODUCTION
Functional Overview
Contact Info
Identification
Page
Page
machine data sheet
Machine Data Sheet
MACHINE DATA SHEET
10 X 54 VARIABLE-SPEED VERTICAL MILLING MACHINE w/POWER FEED
Main Specifications Table Information
Longitudinal Power Feed Motor
Table Elevation Motor
Operation Information
Features
Other Specifications
Spindle Information
Construction Information
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Safety Instructions for Machinery
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10. MACHINE CARE AND MAINTENANCE
Additional Safety Instructions For Mills
Power Supply Circuit Requirements
220V Single-Phase Operation
Power Connection Device
SECTION 2 CIRCUIT REQUIREMENTS
Setup Safety
SECTION 3 SETUP
Items Needed for Setup
Wear safety glasses dur- ing the entire setup pro- cess
Inventory Figures
Inventory
SUFFOCATION HAZARD
Close-End Wrench 17/19mm
Placement Location
Clean Up
G2544-Solvent Cleaner & Degreaser
Site Considerations
Moving the Mill Using the Eye Bolt
Moving the Mill Using Straps
Moving & Placing Base Unit
Bolting to Concrete Floors
Mounting to Shop Floor
Tools Needed
Assembly
To assemble the mill
Snap Ring Pliers
Page
The test run consists of verifying the follow- ing
Test Run
Note Refer to Control Panel on Page 24 for additional details
To test run the machine
Page
To perform the spindle break-in procedure
Recommended Adjustments
Factory adjustments that should be verified
Spindle Break-In
SECTION 4 OPERATIONS
Operation Safety
Control Panel
Loose hair, clothing, or jewelry could get caught
cDji
Table Movement
To operate the longitudinal power feed
Longitudinal Power Feed System
Tools Needed
Wrench 12mm
Head Movement
Tilting the Head
Tools Needed
Rotating the Head
Ram Movement
Moving the Ram Forward/Backward
Tools Needed
Rotating the Ram
Setting Spindle RPM
Calculating RPM
Cutting Speeds for High Speed Steel HSS Cutting Tools
Setting Spindle Variable Speed
Selecting Spindle Speed Range
Range
Downfeed Controls
Coarse Downfeed Handle
CLOCKWISE
Quill Auto-Downfeed
Fine & Auto-Downfeed Components
Emergency Spindle Brake
Loading Tooling
Loading/Unloading Tooling
Unloading Tooling
Figure 42. Drawbar and spacer
ACCESSORIES
SECTION 5 ACCESSORIES
H8368-Electric Power Drawbar
H6089-2 Axis Digital Read Out 12 x H6093-3 Axis Digital Read Out
T20456-Dakura Clear Safety Glasses H0736-Shop Fox Safety Glasses
T20448-Economy Clear Safety Glasses
T10063-Milling Vise 125⁄16 x 69⁄16 T10064-Milling Vise 171⁄8 x 83⁄4
G9299-10 Yuasa-Type Rotary Table
Cleaning and Protecting
SECTION 6 MAINTENANCE
Schedule
Before Daily Operation
One-Shot Oiler
Lubrication
Quill Gearing
Bull & Spindle Speed Range Gearing
Ram Way
Longitudinal Power Feed Gearing
Vertical Leadscrew Bevel Gears
Figure 55. Ram way
Checking/Adding Coolant
Coolant Reservoir
To check/add coolant
Tools Needed
To change the coolant
Changing Coolant
Tools Needed
Pump
To check/tension the drive belt
Drive Belt Tensioning
Tools Needed
Wrench 13mm
SECTION 7 SERVICE
Troubleshooting
Motor & Electrical
Inspect/replace stripped or damaged bolts/nuts, and
Motor & Electrical continued
Symptom
Operation
Possible Solution
Possible Cause
Table, Saddle, and Knee Gibs
Adjusting Gibs
To adjust leadscrew backlash
Adjusting Backlash
Tools Needed
Hex Wrench 8mm
Note To test the backlash, re-install the key and ball handle onto the leadscrew
electrical safety
Electrical Safety Instructions
SECTION 8 ELECTRICAL
G0669X Precision 10 x 54 VS Milling Machine
G0669X Precision 10 x 54 VS Milling Machine
Electrical Panel
electrical panel upper
Electrical Panel Wiring Diagram Upper
Panel
ON PAGE
electrical panel lower
Electrical Panel Wiring Diagram Lower
READ ELECTRICAL SAFETY
G0669X Precision 10 x 54 VS Milling Machine
Vertical Power Feed Up Button Figure 70. Control panel wiring
Spindle Direction Switch Coolant Pump Switch
Vertical Power Feed Down Button
READ ELECTRICAL SAFETY
control panel wiring
Control Panel Wiring Diagram
READ ELECTRICAL SAFETY
G0669X Precision 10 x 54 VS Milling Machine
Vertical Power
Spindle & Vertical Power Feed Motors
motor wiring
Spindle Motor
Vertical Crank Safety Switch
Knee Wiring Junction Box
Vertical Limit Switches
electrical components 1 wiring
electrical components 2 wiring
Safety Switch
Coolant Pump
Drive System Cooling Fan
Base Machine Breakdown
SECTION 9 PARTS
G0669X Precision 10 x 54 VS Milling Machine
Base Machine Parts List
G0669X Precision 10 x 54 VS Milling Machine
Base Machine Parts List
G0669X Precision 10 x 54 VS Milling Machine
Drive System Breakdown
G0669X Precision 10 x 54 VS Milling Machine
Drive System Parts List
G0669X Precision 10 x 54 VS Milling Machine
Head Breakdown
G0669X Precision 10 x 54 VS Milling Machine
Head Parts List
G0669X Precision 10 x 54 VS Milling Machine
Head Parts List
G0669X Precision 10 x 54 VS Milling Machine
Longitudinal & Cross Slide Leadscrews Breakdown & Parts List
One-Shot Oiler Breakdown & Parts List
Control Panel Electrical Components Breakdown & Parts List
G0669X Precision 10 x 54 VS Milling Machine
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Electrical Cabinet Breakdown & Parts List
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CONTACTOR RIKEN RAB-09T10110V
Accessories Breakdown & Parts List
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Label Placement
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WARRANTY AND RETURNS
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