MODEL G0669X HIGH-PRECISION 10 X VS MILLING MACHINE
OWNERS ManuaL
ss ,EAD FROM LEADBASED PAINTS
Table of Contents
SECTION 3 SETUP
SECTION 6 MAINTENANCE
SECTION 7 SERVICE
INTRODUCTION
Foreword
Functional Overview
Contact Info
Identification
Page
Page
Machine Data Sheet
machine data sheet
MACHINE DATA SHEET
10 X 54 VARIABLE-SPEED VERTICAL MILLING MACHINE w/POWER FEED
Longitudinal Power Feed Motor
Main Specifications Table Information
Table Elevation Motor
Operation Information
Other Specifications
Features
Spindle Information
Construction Information
Safety Instructions for Machinery
3%#4/..3!&%49
3AFETYYNSTRUCTIONSSFORR-ACHINERY
!,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4
53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2
53%3 2%#/--%.$%$- !##%33/2%3
-!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2
!,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#
Additional Safety Instructions For Mills
10. MACHINE CARE AND MAINTENANCE
220V Single-Phase Operation
Power Supply Circuit Requirements
Power Connection Device
SECTION 2 CIRCUIT REQUIREMENTS
SECTION 3 SETUP
Setup Safety
Items Needed for Setup
Wear safety glasses dur- ing the entire setup pro- cess
Inventory
Inventory Figures
SUFFOCATION HAZARD
Close-End Wrench 17/19mm
Clean Up
Placement Location
G2544-Solvent Cleaner & Degreaser
Site Considerations
Moving & Placing Base Unit
Moving the Mill Using the Eye Bolt
Moving the Mill Using Straps
Mounting to Shop Floor
Bolting to Concrete Floors
Assembly
Tools Needed
To assemble the mill
Snap Ring Pliers
Page
Test Run
The test run consists of verifying the follow- ing
To test run the machine
Note Refer to Control Panel on Page 24 for additional details
Page
Recommended Adjustments
To perform the spindle break-in procedure
Factory adjustments that should be verified
Spindle Break-In
Operation Safety
SECTION 4 OPERATIONS
Control Panel
Loose hair, clothing, or jewelry could get caught
Table Movement
cDji
Longitudinal Power Feed System
To operate the longitudinal power feed
Tools Needed
Wrench 12mm
Tools Needed
Head Movement
Tilting the Head
Ram Movement
Rotating the Head
Moving the Ram Forward/Backward
Tools Needed
Setting Spindle RPM
Rotating the Ram
Calculating RPM
Cutting Speeds for High Speed Steel HSS Cutting Tools
Range
Setting Spindle Variable Speed
Selecting Spindle Speed Range
CLOCKWISE
Downfeed Controls
Coarse Downfeed Handle
Fine & Auto-Downfeed Components
Quill Auto-Downfeed
Emergency Spindle Brake
Loading/Unloading Tooling
Loading Tooling
Unloading Tooling
Figure 42. Drawbar and spacer
SECTION 5 ACCESSORIES
ACCESSORIES
H8368-Electric Power Drawbar
H6089-2 Axis Digital Read Out 12 x H6093-3 Axis Digital Read Out
T20448-Economy Clear Safety Glasses
T20456-Dakura Clear Safety Glasses H0736-Shop Fox Safety Glasses
T10063-Milling Vise 125⁄16 x 69⁄16 T10064-Milling Vise 171⁄8 x 83⁄4
G9299-10 Yuasa-Type Rotary Table
SECTION 6 MAINTENANCE
Cleaning and Protecting
Schedule
Before Daily Operation
Lubrication
One-Shot Oiler
Quill Gearing
Bull & Spindle Speed Range Gearing
Longitudinal Power Feed Gearing
Ram Way
Vertical Leadscrew Bevel Gears
Figure 55. Ram way
Coolant Reservoir
Checking/Adding Coolant
To check/add coolant
Tools Needed
Changing Coolant
To change the coolant
Tools Needed
Pump
Drive Belt Tensioning
To check/tension the drive belt
Tools Needed
Wrench 13mm
Motor & Electrical
SECTION 7 SERVICE
Troubleshooting
Motor & Electrical continued
Inspect/replace stripped or damaged bolts/nuts, and
Operation
Symptom
Possible Solution
Possible Cause
Adjusting Gibs
Table, Saddle, and Knee Gibs
Adjusting Backlash
To adjust leadscrew backlash
Tools Needed
Hex Wrench 8mm
Note To test the backlash, re-install the key and ball handle onto the leadscrew
Electrical Safety Instructions
electrical safety
SECTION 8 ELECTRICAL
G0669X Precision 10 x 54 VS Milling Machine
Electrical Panel
G0669X Precision 10 x 54 VS Milling Machine
Electrical Panel Wiring Diagram Upper
electrical panel upper
Panel
ON PAGE
Electrical Panel Wiring Diagram Lower
electrical panel lower
READ ELECTRICAL SAFETY
G0669X Precision 10 x 54 VS Milling Machine
Spindle Direction Switch Coolant Pump Switch
Vertical Power Feed Up Button Figure 70. Control panel wiring
Vertical Power Feed Down Button
READ ELECTRICAL SAFETY
Control Panel Wiring Diagram
control panel wiring
READ ELECTRICAL SAFETY
G0669X Precision 10 x 54 VS Milling Machine
Spindle & Vertical Power Feed Motors
Vertical Power
motor wiring
Spindle Motor
Knee Wiring Junction Box
Vertical Crank Safety Switch
Vertical Limit Switches
electrical components 1 wiring
Safety Switch
electrical components 2 wiring
Coolant Pump
Drive System Cooling Fan
SECTION 9 PARTS
Base Machine Breakdown
Base Machine Parts List
G0669X Precision 10 x 54 VS Milling Machine
Base Machine Parts List
G0669X Precision 10 x 54 VS Milling Machine
Drive System Breakdown
G0669X Precision 10 x 54 VS Milling Machine
Drive System Parts List
G0669X Precision 10 x 54 VS Milling Machine
Head Breakdown
G0669X Precision 10 x 54 VS Milling Machine
Head Parts List
G0669X Precision 10 x 54 VS Milling Machine
Head Parts List
G0669X Precision 10 x 54 VS Milling Machine
Longitudinal & Cross Slide Leadscrews Breakdown & Parts List
G0669X Precision 10 x 54 VS Milling Machine
G0669X Precision 10 x 54 VS Milling Machine
One-Shot Oiler Breakdown & Parts List
Control Panel Electrical Components Breakdown & Parts List
Electrical Cabinet Breakdown & Parts List
% + -%+
%.& -%. -%
CONTACTOR RIKEN RAB-09T10110V
Accessories Breakdown & Parts List
Label Placement
+& .+%
TTTT %!%%%.!%%%
7!22!.49 #!2$
EdejaVgBZXVcXh
HZcYVgooan8ViVad\idVgZcY
2,99.$5342!,.# 0//88 %,,.!- 7!
EaVXZ HiVbe =ZgZ
7!22!.499!.$$2%452.3
WARRANTY AND RETURNS
ULL #OLORL#ATALOG
s 3%#52% /2$%2
s /2$%23 300%$074. /523
s %-!, 2%30/.3%274. /.%./52