-14- G1011 7" x 12'' Bandsaw
SECTION 5: OPERATIONS
The metal-cutting bandsaw is one of the most
versatile machines in the shop. It can be used
to cut off bar stock and structural steel to length
as well as shaping metal into semifinished and
finished components.

Pre-Run Check

There are many adjustment points and compen-
sating differences to consider when operating
this type of saw. Therefore, cutting results can
be somewhat unpredictable if some or all of the
crucial adjustments are neglected. Here are a few
simple things you can do to increase the predict-
ability of your bandsaw’s performance:
1. Blade Type - Is the blade the proper
tooth count and blade configuration for the
material you need to cut? Is it sharp? Is it
installed in the machine so the teeth are
pointing in the right direction, according to
the label on the saw bow.
2. Blade Tensioning - Is the blade tensioned
properly? Is the blade tracking evenly on
the wheels?
3. Blade Guides - Are the blade guides
adjusted so the bearings are just touching
the blade without binding. The movable
blade guide on the left hand side should be
moved as close to the material to be cut as
possible.
4. Speeds and Feeds - Has the proper cut-
ting speed been selected for the type of
material to be cut? Has the proper feed rate
for the bow been set for the type of material
to be cut?
5. Vise - Is the material to be cut securely held
in the vise? Is the vise oriented to the blade
properly? Is the material situated in such a
manner that the cutting will not begin on a
sharp corner?
6. Coolant - Has the coolant reservoir been
filled with the proper type of coolant solution
to the manufacturer’s mix ratio? Is the cool-
ant nozzle directed at the cutting location
and is the pump on?
7. Operator Safety - Is the machine operator
wearing safety goggles and hearing protec-
tion? Avoid standing directly in front of the
machine while it is cutting, stand to one side
yet close enough to reach the control panel
if needed.
The Model G1011Z Bandsaw is a powerful,
professional-quality machine, designed and
built to provide outstanding results when
used cautiously and with respect. Like any
machine of its type, the Model G1011Z has
some inherent dangers, which, when used
with a lack of care, can result in serious
injury or fatality. Please do not attempt
to use this machine without familiarizing
yourself with the instructions for assembly,
adjustment, and safe operation. Failure to
do so could result in serious personal inju-
ry, as well as property damage and damage
to the machine.