Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 Part, Danger

Models: 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0

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PART II –

INSTALLATION INSTRUCTIONS

DANGER

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS

SHOULD ATTEMPT INSTALLATION!!

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Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 Part, Installation Instructions, Danger

Contents

QUIETPACT 55, 65 and Owner’s ManualThis manual should remain with the unit Air-cooled Recreational Vehicle Generators‹ HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹ CONTENTS ‹ OPERATION AND MAINTENANCESection 3 - Maintenance Part II - Installation InstructionsPart I - Operating Instructions Safety RulesDANGER  GENERAL HAZARDS  WARNING   WARNING  FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  REFERENCE NUMBER IDENTIFICATION 1.1 GENERATOR IDENTIFICATION1.5 GENERATOR AC CONNECTION SYSTEM 1.3 INSTALLATION1.4 SAFETY 1.2 GENERATOR APPLICABILITY‹ 1.6.1 FUEL REQUIREMENTS GASOLINE 1.6 SPECIFICATIONS‹ 1.6.3 ENGINE SPECIFICATIONS ‹ 1.6.2 ENGINE OIL REQUIREMENTS‹ 1.6.5 EMISSIONS COMPLIANCE PERIOD ‹ 2.1.2 START/STOP SWITCH‹ 1.6.3 GENERATOR SPECIFICATIONS 2.1 GENERATOR CONTROL PANEL2.3 AUTOMATIC CHOKE ‹ 2.4.1 INSTALLATION2.2 OPTIONAL REMOTE START/STOP PANEL 2.4 BEFORE STARTING THE ENGINE‹ 2.7.1 LETTING THE ENGINE STABILIZE 2.5 STARTING THE GENERATOR2.6 STOPPING THE GENERATOR 2.7 APPLYING LOADS TO GENERATOR2.8 PROTECTION SYSTEMS ‹ 2.8.1 LOW OIL PRESSURE SWITCH‹ 2.8.2 HIGH TEMPERATURE SWITCH Figure 2.3 - Low Oil Pressure and High Temperature Switches‹ 2.8.5 25-HOUR BREAK-IN PERIOD 3.1 CHECKING THE ENGINE OIL LEVEL‹ 2.8.4 OVERVOLTAGE PROTECTION ‹ 2.8.6 25-HOUR CHECK-UPFigure 3.1 - Oil Dipstick/Fill Tube and Location of Oil Drain Plug 3.3 MAINTAINING THE ENGINE AIR CLEANER‹ 3.3.1 CLEANING THE FOAM PRECLEANER 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.4 CHECKING THE ENGINE SPARK PLUG 3.6 CLEAN SPARK ARRESTORFigure 3.3 - Engine Air Cleaner Figure 3.4 - Setting the Spark Plug Gap‹ 3.8.2 EVERY SIX MONTHS 3.7 CLEANING THE GENERATOR3.8 BATTERY MAINTENANCE ‹ 3.8.1 WEEKLY‹ 3.12.2 RETURN TO SERVICE 3.9 MAJOR SERVICE MANUAL3.12 OUT OF SERVICE PROCEDURE 3.13 RV GENERATOR SERVICE INTERVALRecreational Vehicle Generators Section 4 - NotesONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PART GENERAL HAZARDS  NOTICE TO INSTALLERDANGER  EXPLOSION HAZARDS  Safety Rules ELECTRICAL HAZARDS   FIRE HAZARDS 5.4 EQUIPMENT DESCRIPTION 5.1 PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS5.2 SAFETY 5.3 STANDARDS BOOKLETSVIEW FROM TOP Figure 5.2 - Major Features andDimensions Drawing No. 0E1058 Recreational Vehicle GeneratorsFigure 5.3 - Connection for 120/240 Volts 6.1 LOCATION AND SUPPORT‹ 6.1.2 GENERATOR SUPPORT ‹ 6.1.1 GENERATOR LOCATION‹ 6.1.4 GENERATOR RESTRAINT 6.2 GENERATOR COMPARTMENTS‹ 6.1.3 SUSPENDED MOUNTING ‹ 6.2.1 COMPARTMENT SIZEDANGER ‹ 6.2.3 SOUND INSULATING MATERIALSFigure 6.5 - Typical Compartment Construction Figure 6.6 - Types of Lock Seams‹ 6.3.1 GENERATOR AIRFLOW 6.3 COOLING AND VENTILATING AIR‹ 6.2.4 ACOUSTICS ‹ 6.2.5 COMPARTMENT FLOOR CUTOUTSFigure 6.9 - Airflow Through Engine/Generator ‹ 6.3.2 TESTING THE INSTALLATION6.4 GASOLINE FUEL SYSTEM Figure 6.8 - Compartment Floor Cutout‹ 6.4.2 GENERATOR FUEL SUPPLY LINE 6.4.2.1 Rigid Fuel Lines 6.5 LP GAS FUEL SYSTEM‹ 6.4.1 FUEL TANK 6.4.2.2 Flexible Fuel Line‹ 6.5.3 SOME IMPORTANT CONSIDERATIONS ‹ 6.5.2 PARTS NOT INCLUDED IN FUEL SYSTEM‹ 6.5.4 VAPOR WITHDRAWAL ‹ 6.5.5 PRIMARY REGULATOR‹ 6.5.9 LEAKAGE TESTS Figure 6.12 - LP Gas Carburetion Diagram6.6 EXHAUST SYSTEM ‹ 6.5.7 FUEL SUPPLY LINES‹ 6.6.1 MUFFLERS AND SPARK ARRESTORS ‹ 6.6.2 EXHAUST SYSTEM SAFETYFigure 6.13 - Spark Arrestor Installation 6.7 ELECTRICAL CONNECTIONS‹ 6.7.3 GENERATOR AC CONNECTIONS ‹ 6.7.2 WIRING‹ 6.7.5 ISOLATING DIFFERENT POWER SOURCES ‹ 6.7.1 ELECTRICAL JUNCTION BOX‹ 6.8.1 RECOMMENDED BATTERY 6.8 BATTERY INSTALLATION‹ 6.7.6 POWER SUPPLY CORD ‹ 6.8.3 BATTERY CABLE CONNECTIONSQUIETPACT55G Figure 6.15 - Transfer Switch Isolation MethodFigure 6.16 - Installation With Isolation Receptacle Recreational Vehicle Generators7.3 INITIAL START 6.9 OPTIONAL ACCESSORIES7.1 POST INSTALLATION TESTS 7.2 BEFORE INITIAL START-UP‹ OPTIONAL ACCESSORIES 7.4 TESTING UNDER LOAD7.5 INSTALLATION CHECKLIST ‹ BATTERY INSTALLATIONCorrection 8.1 TROUBLESHOOTING GUIDEProblem CauseRecreational Vehicle Generators Section 9 - NotesSection 10 - Electrical Data Recreational Vehicle Generators Electrical Schematic - V-Twin - Drawing No. 0E1057-ESection 10 - Electrical Data Recreational Vehicle Generators Base & Pulley - Drawing No. 0E1323-C 19 18TO CARB DESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTYNo. 0E1011 Enclosure - DrawingRecreational Vehicle Generators11.5 FT DESCRIPTIONRecreational Vehicle Generators Enclosure - Drawing No. 0E1011-CTO LP Recreational Vehicle Generators Sheet Metal - Drawing No. 0F1996-CDESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTYRecreational Vehicle Generators Control Panel - Drawing No. 0E1013-A 28,2DESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTY760 V-Twin Engine - Drawing No. 0F1997 Section 11 - Exploded Views and Parts Lists3938 Recreational Vehicle GeneratorsDESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTYRecreational Vehicle Generators LP Regulator - Drawing No. 0E1530-C Section 11 - Exploded Views and Parts ListsLP Regulator - Drawing No. 0E1530-C Section 11 - Exploded Views and Parts ListsDESCRIPTION Recreational Vehicle GeneratorsPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE1 Utility 2 Lawn and Garden Equipment EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Recreational Vehicle GeneratorsTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS