Section 6 – Installation

Recreational Vehicle Generators

Figure 5.3 - Connection for 120/240 Volts

• The location must provide sufficient room to allow

minimum clearances as outlined in Section 6.2. If

CB1

T1

RED

T2

sound insulation is to be used on the compartment

walls and ceiling, the minimum recommended

applies to the space between the generator and

such insulation.

• The location must provide adequate cooling and

ventilating airflow for the generator without a great

deal of work and expense.

WHITE

CB2 T3

BLACK

STATOR WINDINGS GROUNDED NEUTRAL

The AC connection system on all air-cooled PRIMEPACT series generators uses a GROUNDED neutral.

A separate green ground wire is connected to the recreational vehicle’s junction box.

Loads connected across T1 (Red) to T2 (White), and T3 (Black) to T2 (White), must not exceed rat- ings for the specific generator (see Section 1.6.3).

NOTE:

Do NOT connect loads in excess of circuit breaker ratings.

• If mounting the generator in an enclosed compart-

ment, the base of the generator must rest flat on

the floor without any gaps.

• When using a suspended mounting system, ensure

the base of the generator is flush with the sur-

rounding bodywork. If the unit is mounted higher

in the structure, heated air may recirculate into the

generator causing it to overheat.

‹6.1.2 GENERATOR SUPPORT

The generator must be securely attached to a metal framework that has been made part of the vehicle frame structure by bolting or welding. The metal framework on which the generator will rest and which will restrain the generator set should consist of at least two horizontal beams. These beams should consist of (a) 1-1/2-inch square, 11-gauge steel tub- ing OR (b) 1-1/2-inch, 11-gauge angle iron. A typical supporting frame with horizontal support tubing, is shown in Figure 6.1.

6.1LOCATION AND SUPPORT

Figure 6.1 – Typical Horizontal Support Frame

‹6.1.1 GENERATOR LOCATION

The most desirable location for the generator set is between the vehicle's main frame members. However, this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to rein- force.

Many recreational vehicles have been factory equipped with an area for the generator set. Some vehicles may even have a generator compartment provided by the vehicle manufacturer.

Plan the generator location based on the following:

The generator set must be installed on a frame- work that is part of the recreational vehicle, as outlined in Section 6.1.2.

The location must provide an access opening that is large enough to permit generator removal (unless the generator is to be removed from under- neath the supporting framework).

The location must provide easy access to frequent- ly serviced components, such as filters, oil drains, spark plugs and other common maintenance parts.

The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design permits. Another method is to suspend the genera- tor below the horizontal support tubing by means of suitable, structurally sound metal framework. The following general rules apply:

Vehicle construction MUST be capable of support- ing the weight of the generator.

Whether the generator is mounted above the hori- zontal support tubing or suspended below the tub- ing, the supporting frame used must be structur- ally sound.

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