Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 Part No. Qty

Models: 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0

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				Section 11 — Exploded Views and Parts Lists
				Section 11 — Exploded Views and Parts Lists
						Recreational Vehicle Generators
				760 V-Twin Engine – Drawing No. 0F1997
	ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
	1	0C5730A	1	ASSEMBLY, CRANKCASE RV	33		0C2991	2	E-RING, GOVERNOR ARM
	2	0E9843	1	SEAL, 38 I.D. CRANKCASE	34		0D1667A	1	ARM, GOVERNOR
	3	090388	6	SCREW, HHTT M6-1.0 X 12mm	35		0C2988	1	THRUST WASHER, GOVERNOR
	4	0C5372	1	ASSEMBLY, BREATHER	36		0C2992	1	BUSHING, GOVERNOR LOWER
	5	0C3005	1	GASKET, BREATHER COVER	37		0C5732	1	ASSEMBLY, SUMP WITH SLEEVE
	6	0E3372A	1	SEPARATOR, OIL BREATHER	38		0C2993	1	SEAL, GOVERNOR SHAFT
	7	0D8067A	1	ASSEMBLY, HEAD #1	39		0E9842	1	SEAL, 42 I.D. CRANKSHAFT
	8	0C2981C	1	COVER, ROCKER	40		0D9756	1	CONNECTOR, 3/8NPT TO INVTD FLR
	9	071983	4	RETAINER, PISTON PIN 20					3/8OD
	10	0E2985	2	PISTON, HC	41		0C3006	10	SCREW, HHFC M10-1.5 X 55mm
	11	021533	2	SET, PISTON RING 90mm	42		080318	8	SCREW HHFC M6-1.0 X 25mm
	12	0E1466	2	PIN , PISTON	43		0C2982	1	COVER, ROCKER WITH OIL FILL
	13	0D4041	1	ASSEMBLY, CAMSHAFT & GEAR	44		093064	1	ASSEMBLY, OIL FILL CAP
	14	0C2983	1	SHAFT, GOVERNOR	45		0C2979	2	GASKET, VALVE COVER
	15A	0C2985A	2	ROLLER BEARING, GOVERNOR PLATE	46		086515	8	KEEPER, VALVE SPRING
	15B	0C2985B	1	ROLLER BEARING, GOVERNOR	47		0D2274	4	RETAINER, VALVE SPRING
	16	0D4042	1	ASSEMBLY, GOVERNOR GEAR	48		0D3867	4	SPRING, VALVE
	17	0A7811	1	SPOOL, GOVERNOR MACHINED	49		078672	2	SEAL, VALVE STEM D7
	18	0C2977	1	GASKET, CRANK CASE	50		0C5371	4	WASHER, VALVE SPRING
	19	0C5943	1	SEAL, OIL PASSAGE	51		0D3998	4	NUT HEX M8-1.0 G8
	20	0E4356A	1	ASSEMBLY, CRANKSHAFT	52		0E3273	1	SCREEN CRANKCASE BREATHER
	21	0E3222	2	ASSEMBLY, CONNECTING ROD	53		0D5313	4	ROCKER ARM
	22	0C2978	2	GASKET, HEAD	54		072694	4	STUD, ROCKER ARM PIVOT
	23	093873	3	WASHER, LOCK RIB M6	55		0D6024	2	PLATE, PUSH ROD GUIDE
	24	021374	3	SCREW, SHC M6-1.0 X 30mm	56		0C2976	12	SCREW HHFC M8-1.25 X 65mm
	25	0C2994	1	SCREEN, OIL PICKUP	57		0D8067B	1	ASSEMBLY, HEAD #2
	26	0C2997	1	COVER, GEROTOR	58		0C2229	2	VALVE, INTAKE
	27	0C2995	1	GEROTOR, INNER	59		086516	2	VALVE, EXHAUST
	28	0C2996	1	GEROTOR, OUTER	60		0D9853D	4	PUSHROD 147
	29	0C3011	2	COVER, OIL RELIEF	61		083897	4	TAPPET, SOLID
	30	0C3009	2	SPRING, OIL RELIEF	62		0E9323	1	STARTER
	31	0C3010	2	BALL, 1/2D OIL RELIEF	63		022129	2	WASHER LOCK M8
	32	050873A	1	1/4" NPT PIPE PLUG	64		061906	2	SCREW, HHC M8-1.25 X 85mm

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Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 owner manual Part No. Qty, Description

Contents

QUIETPACT 55, 65 and Owner’s ManualThis manual should remain with the unit Air-cooled Recreational Vehicle Generators‹ HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹ CONTENTS ‹ OPERATION AND MAINTENANCESection 3 - Maintenance Part II - Installation InstructionsPart I - Operating Instructions Safety RulesDANGER  GENERAL HAZARDS  WARNING   WARNING  ELECTRICAL HAZARDS   FIRE HAZARDS  EXPLOSION HAZARDS  REFERENCE NUMBER IDENTIFICATION 1.1 GENERATOR IDENTIFICATION1.5 GENERATOR AC CONNECTION SYSTEM 1.3 INSTALLATION1.4 SAFETY 1.2 GENERATOR APPLICABILITY‹ 1.6.1 FUEL REQUIREMENTS GASOLINE 1.6 SPECIFICATIONS‹ 1.6.3 ENGINE SPECIFICATIONS ‹ 1.6.2 ENGINE OIL REQUIREMENTS‹ 1.6.5 EMISSIONS COMPLIANCE PERIOD ‹ 2.1.2 START/STOP SWITCH‹ 1.6.3 GENERATOR SPECIFICATIONS 2.1 GENERATOR CONTROL PANEL2.3 AUTOMATIC CHOKE ‹ 2.4.1 INSTALLATION2.2 OPTIONAL REMOTE START/STOP PANEL 2.4 BEFORE STARTING THE ENGINE‹ 2.7.1 LETTING THE ENGINE STABILIZE 2.5 STARTING THE GENERATOR2.6 STOPPING THE GENERATOR 2.7 APPLYING LOADS TO GENERATOR2.8 PROTECTION SYSTEMS ‹ 2.8.1 LOW OIL PRESSURE SWITCH‹ 2.8.2 HIGH TEMPERATURE SWITCH Figure 2.3 - Low Oil Pressure and High Temperature Switches‹ 2.8.5 25-HOUR BREAK-IN PERIOD 3.1 CHECKING THE ENGINE OIL LEVEL‹ 2.8.4 OVERVOLTAGE PROTECTION ‹ 2.8.6 25-HOUR CHECK-UPFigure 3.1 - Oil Dipstick/Fill Tube and Location of Oil Drain Plug 3.3 MAINTAINING THE ENGINE AIR CLEANER‹ 3.3.1 CLEANING THE FOAM PRECLEANER 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.4 CHECKING THE ENGINE SPARK PLUG 3.6 CLEAN SPARK ARRESTORFigure 3.3 - Engine Air Cleaner Figure 3.4 - Setting the Spark Plug Gap‹ 3.8.2 EVERY SIX MONTHS 3.7 CLEANING THE GENERATOR3.8 BATTERY MAINTENANCE ‹ 3.8.1 WEEKLY‹ 3.12.2 RETURN TO SERVICE 3.9 MAJOR SERVICE MANUAL3.12 OUT OF SERVICE PROCEDURE 3.13 RV GENERATOR SERVICE INTERVALRecreational Vehicle Generators Section 4 - NotesONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER  GENERAL HAZARDS DANGER  EXPLOSION HAZARDS  Safety Rules ELECTRICAL HAZARDS   FIRE HAZARDS 5.4 EQUIPMENT DESCRIPTION 5.1 PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS5.2 SAFETY 5.3 STANDARDS BOOKLETSVIEW FROM TOP Figure 5.2 - Major Features andDimensions Drawing No. 0E1058 Recreational Vehicle GeneratorsFigure 5.3 - Connection for 120/240 Volts 6.1 LOCATION AND SUPPORT‹ 6.1.2 GENERATOR SUPPORT ‹ 6.1.1 GENERATOR LOCATION‹ 6.1.4 GENERATOR RESTRAINT 6.2 GENERATOR COMPARTMENTS‹ 6.1.3 SUSPENDED MOUNTING ‹ 6.2.1 COMPARTMENT SIZEDANGER ‹ 6.2.3 SOUND INSULATING MATERIALSFigure 6.5 - Typical Compartment Construction Figure 6.6 - Types of Lock Seams‹ 6.3.1 GENERATOR AIRFLOW 6.3 COOLING AND VENTILATING AIR‹ 6.2.4 ACOUSTICS ‹ 6.2.5 COMPARTMENT FLOOR CUTOUTSFigure 6.9 - Airflow Through Engine/Generator ‹ 6.3.2 TESTING THE INSTALLATION6.4 GASOLINE FUEL SYSTEM Figure 6.8 - Compartment Floor Cutout‹ 6.4.2 GENERATOR FUEL SUPPLY LINE 6.4.2.1 Rigid Fuel Lines 6.5 LP GAS FUEL SYSTEM‹ 6.4.1 FUEL TANK 6.4.2.2 Flexible Fuel Line‹ 6.5.3 SOME IMPORTANT CONSIDERATIONS ‹ 6.5.2 PARTS NOT INCLUDED IN FUEL SYSTEM‹ 6.5.4 VAPOR WITHDRAWAL ‹ 6.5.5 PRIMARY REGULATOR‹ 6.5.9 LEAKAGE TESTS Figure 6.12 - LP Gas Carburetion Diagram6.6 EXHAUST SYSTEM ‹ 6.5.7 FUEL SUPPLY LINES‹ 6.6.1 MUFFLERS AND SPARK ARRESTORS ‹ 6.6.2 EXHAUST SYSTEM SAFETYFigure 6.13 - Spark Arrestor Installation 6.7 ELECTRICAL CONNECTIONS‹ 6.7.3 GENERATOR AC CONNECTIONS ‹ 6.7.2 WIRING‹ 6.7.5 ISOLATING DIFFERENT POWER SOURCES ‹ 6.7.1 ELECTRICAL JUNCTION BOX‹ 6.8.1 RECOMMENDED BATTERY 6.8 BATTERY INSTALLATION‹ 6.7.6 POWER SUPPLY CORD ‹ 6.8.3 BATTERY CABLE CONNECTIONSQUIETPACT55G Figure 6.15 - Transfer Switch Isolation MethodFigure 6.16 - Installation With Isolation Receptacle Recreational Vehicle Generators7.3 INITIAL START 6.9 OPTIONAL ACCESSORIES7.1 POST INSTALLATION TESTS 7.2 BEFORE INITIAL START-UP‹ OPTIONAL ACCESSORIES 7.4 TESTING UNDER LOAD7.5 INSTALLATION CHECKLIST ‹ BATTERY INSTALLATIONCorrection 8.1 TROUBLESHOOTING GUIDEProblem CauseRecreational Vehicle Generators Section 9 - NotesSection 10 - Electrical Data Recreational Vehicle Generators Electrical Schematic - V-Twin - Drawing No. 0E1057-ESection 10 - Electrical Data 19 18 Recreational Vehicle Generators Base & Pulley - Drawing No. 0E1323-CTO CARB DESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTYNo. 0E1011 Enclosure - DrawingRecreational Vehicle Generators11.5 FT DESCRIPTIONRecreational Vehicle Generators Enclosure - Drawing No. 0E1011-CTO LP Recreational Vehicle Generators Sheet Metal - Drawing No. 0F1996-CDESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTYRecreational Vehicle Generators Control Panel - Drawing No. 0E1013-A 28,2DESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTY760 V-Twin Engine - Drawing No. 0F1997 Section 11 - Exploded Views and Parts Lists3938 Recreational Vehicle GeneratorsDESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTYRecreational Vehicle Generators LP Regulator - Drawing No. 0E1530-C Section 11 - Exploded Views and Parts ListsLP Regulator - Drawing No. 0E1530-C Section 11 - Exploded Views and Parts ListsDESCRIPTION Recreational Vehicle GeneratorsPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE1 Utility 2 Lawn and Garden Equipment EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Recreational Vehicle GeneratorsTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS