Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 owner manual

Models: 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0

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Owner’s Manual

Air-cooled Recreational

Vehicle Generators

QUIETPACT® 55, 65 and 75

•Models: 004702-0, 004703-0 004704-0, 004705-0 004706-0, & 004707-0

This manual should remain with the unit.

Page 1

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Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 owner manual Owner’s Manual

Contents

This manual should remain with the unit Owner’s ManualAir-cooled Recreational Vehicle Generators QUIETPACT 55, 65 and‹ CONTENTS AUTHORIZED SERVICE DEALER LOCATION‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICEPart I - Operating Instructions Part II - Installation InstructionsSafety Rules Section 3 - Maintenance WARNING   GENERAL HAZARDS  WARNING  DANGER FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  REFERENCE NUMBER IDENTIFICATION 1.1 GENERATOR IDENTIFICATION1.4 SAFETY 1.3 INSTALLATION1.2 GENERATOR APPLICABILITY 1.5 GENERATOR AC CONNECTION SYSTEM‹ 1.6.3 ENGINE SPECIFICATIONS 1.6 SPECIFICATIONS‹ 1.6.2 ENGINE OIL REQUIREMENTS ‹ 1.6.1 FUEL REQUIREMENTS GASOLINE‹ 1.6.3 GENERATOR SPECIFICATIONS ‹ 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL ‹ 1.6.5 EMISSIONS COMPLIANCE PERIOD2.2 OPTIONAL REMOTE START/STOP PANEL ‹ 2.4.1 INSTALLATION2.4 BEFORE STARTING THE ENGINE 2.3 AUTOMATIC CHOKE2.6 STOPPING THE GENERATOR 2.5 STARTING THE GENERATOR2.7 APPLYING LOADS TO GENERATOR ‹ 2.7.1 LETTING THE ENGINE STABILIZE‹ 2.8.2 HIGH TEMPERATURE SWITCH ‹ 2.8.1 LOW OIL PRESSURE SWITCHFigure 2.3 - Low Oil Pressure and High Temperature Switches 2.8 PROTECTION SYSTEMS‹ 2.8.4 OVERVOLTAGE PROTECTION 3.1 CHECKING THE ENGINE OIL LEVEL‹ 2.8.6 25-HOUR CHECK-UP ‹ 2.8.5 25-HOUR BREAK-IN PERIOD‹ 3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Dipstick/Fill Tube and Location of Oil Drain PlugFigure 3.3 - Engine Air Cleaner 3.6 CLEAN SPARK ARRESTORFigure 3.4 - Setting the Spark Plug Gap 3.4 CHECKING THE ENGINE SPARK PLUG3.8 BATTERY MAINTENANCE 3.7 CLEANING THE GENERATOR‹ 3.8.1 WEEKLY ‹ 3.8.2 EVERY SIX MONTHS3.12 OUT OF SERVICE PROCEDURE 3.9 MAJOR SERVICE MANUAL3.13 RV GENERATOR SERVICE INTERVAL ‹ 3.12.2 RETURN TO SERVICERecreational Vehicle Generators Section 4 - NotesSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS GENERAL HAZARDS  NOTICE TO INSTALLERDANGER  ELECTRICAL HAZARDS  Safety Rules FIRE HAZARDS   EXPLOSION HAZARDS 5.2 SAFETY 5.1 PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS5.3 STANDARDS BOOKLETS 5.4 EQUIPMENT DESCRIPTIONDimensions Drawing No. 0E1058 Figure 5.2 - Major Features andRecreational Vehicle Generators VIEW FROM TOP‹ 6.1.2 GENERATOR SUPPORT 6.1 LOCATION AND SUPPORT‹ 6.1.1 GENERATOR LOCATION Figure 5.3 - Connection for 120/240 Volts‹ 6.1.3 SUSPENDED MOUNTING 6.2 GENERATOR COMPARTMENTS‹ 6.2.1 COMPARTMENT SIZE ‹ 6.1.4 GENERATOR RESTRAINTFigure 6.5 - Typical Compartment Construction ‹ 6.2.3 SOUND INSULATING MATERIALSFigure 6.6 - Types of Lock Seams DANGER‹ 6.2.4 ACOUSTICS 6.3 COOLING AND VENTILATING AIR‹ 6.2.5 COMPARTMENT FLOOR CUTOUTS ‹ 6.3.1 GENERATOR AIRFLOW6.4 GASOLINE FUEL SYSTEM ‹ 6.3.2 TESTING THE INSTALLATIONFigure 6.8 - Compartment Floor Cutout Figure 6.9 - Airflow Through Engine/Generator‹ 6.4.1 FUEL TANK 6.5 LP GAS FUEL SYSTEM 6.4.2.2 Flexible Fuel Line ‹ 6.4.2 GENERATOR FUEL SUPPLY LINE 6.4.2.1 Rigid Fuel Lines‹ 6.5.4 VAPOR WITHDRAWAL ‹ 6.5.2 PARTS NOT INCLUDED IN FUEL SYSTEM‹ 6.5.5 PRIMARY REGULATOR ‹ 6.5.3 SOME IMPORTANT CONSIDERATIONS6.6 EXHAUST SYSTEM Figure 6.12 - LP Gas Carburetion Diagram‹ 6.5.7 FUEL SUPPLY LINES ‹ 6.5.9 LEAKAGE TESTSFigure 6.13 - Spark Arrestor Installation ‹ 6.6.2 EXHAUST SYSTEM SAFETY6.7 ELECTRICAL CONNECTIONS ‹ 6.6.1 MUFFLERS AND SPARK ARRESTORS‹ 6.7.5 ISOLATING DIFFERENT POWER SOURCES ‹ 6.7.2 WIRING‹ 6.7.1 ELECTRICAL JUNCTION BOX ‹ 6.7.3 GENERATOR AC CONNECTIONS‹ 6.7.6 POWER SUPPLY CORD 6.8 BATTERY INSTALLATION‹ 6.8.3 BATTERY CABLE CONNECTIONS ‹ 6.8.1 RECOMMENDED BATTERYFigure 6.16 - Installation With Isolation Receptacle Figure 6.15 - Transfer Switch Isolation MethodRecreational Vehicle Generators QUIETPACT55G7.1 POST INSTALLATION TESTS 6.9 OPTIONAL ACCESSORIES7.2 BEFORE INITIAL START-UP 7.3 INITIAL START7.5 INSTALLATION CHECKLIST 7.4 TESTING UNDER LOAD‹ BATTERY INSTALLATION ‹ OPTIONAL ACCESSORIESProblem 8.1 TROUBLESHOOTING GUIDECause CorrectionRecreational Vehicle Generators Section 9 - NotesSection 10 - Electrical Data Recreational Vehicle Generators Electrical Schematic - V-Twin - Drawing No. 0E1057-ESection 10 - Electrical Data Recreational Vehicle Generators Base & Pulley - Drawing No. 0E1323-C 19 18TO CARB DESCRIPTION PART NO. QTYPART NO. QTY DESCRIPTIONRecreational Vehicle Enclosure - DrawingGenerators No. 0E1011Recreational Vehicle Generators DESCRIPTIONEnclosure - Drawing No. 0E1011-C 11.5 FTTO LP Recreational Vehicle Generators Sheet Metal - Drawing No. 0F1996-CDESCRIPTION PART NO. QTYPART NO. QTY DESCRIPTIONRecreational Vehicle Generators Control Panel - Drawing No. 0E1013-A 28,2DESCRIPTION PART NO. QTYPART NO. QTY DESCRIPTION3938 Section 11 - Exploded Views and Parts ListsRecreational Vehicle Generators 760 V-Twin Engine - Drawing No. 0F1997DESCRIPTION PART NO. QTYPART NO. QTY DESCRIPTIONRecreational Vehicle Generators LP Regulator - Drawing No. 0E1530-C Section 11 - Exploded Views and Parts ListsDESCRIPTION Section 11 - Exploded Views and Parts ListsRecreational Vehicle Generators LP Regulator - Drawing No. 0E1530-CYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYRecreational Vehicle Generators 1 Utility 2 Lawn and Garden EquipmentWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING