Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 Notes

Models: 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0

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Section 4 – Notes

Recreational Vehicle Generators

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Guardian Technologies 004702-0, 004703-0, 004704-0, 004705-0, 004706-0, 004707-0 Notes, Recreational Vehicle Generators

Contents

Air-cooled Recreational Vehicle Generators Owner’s ManualThis manual should remain with the unit QUIETPACT 55, 65 and‹ OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹ CONTENTS ‹ HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsPart I - Operating Instructions Section 3 - Maintenance WARNING   GENERAL HAZARDS  WARNING  DANGER ELECTRICAL HAZARDS   FIRE HAZARDS  EXPLOSION HAZARDS  1.1 GENERATOR IDENTIFICATION REFERENCE NUMBER IDENTIFICATION1.2 GENERATOR APPLICABILITY 1.3 INSTALLATION1.4 SAFETY 1.5 GENERATOR AC CONNECTION SYSTEM‹ 1.6.2 ENGINE OIL REQUIREMENTS 1.6 SPECIFICATIONS‹ 1.6.3 ENGINE SPECIFICATIONS ‹ 1.6.1 FUEL REQUIREMENTS GASOLINE2.1 GENERATOR CONTROL PANEL ‹ 2.1.2 START/STOP SWITCH‹ 1.6.3 GENERATOR SPECIFICATIONS ‹ 1.6.5 EMISSIONS COMPLIANCE PERIOD2.4 BEFORE STARTING THE ENGINE ‹ 2.4.1 INSTALLATION2.2 OPTIONAL REMOTE START/STOP PANEL 2.3 AUTOMATIC CHOKE2.7 APPLYING LOADS TO GENERATOR 2.5 STARTING THE GENERATOR2.6 STOPPING THE GENERATOR ‹ 2.7.1 LETTING THE ENGINE STABILIZEFigure 2.3 - Low Oil Pressure and High Temperature Switches ‹ 2.8.1 LOW OIL PRESSURE SWITCH‹ 2.8.2 HIGH TEMPERATURE SWITCH 2.8 PROTECTION SYSTEMS‹ 2.8.6 25-HOUR CHECK-UP 3.1 CHECKING THE ENGINE OIL LEVEL‹ 2.8.4 OVERVOLTAGE PROTECTION ‹ 2.8.5 25-HOUR BREAK-IN PERIOD3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER‹ 3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.1 - Oil Dipstick/Fill Tube and Location of Oil Drain PlugFigure 3.4 - Setting the Spark Plug Gap 3.6 CLEAN SPARK ARRESTORFigure 3.3 - Engine Air Cleaner 3.4 CHECKING THE ENGINE SPARK PLUG‹ 3.8.1 WEEKLY 3.7 CLEANING THE GENERATOR3.8 BATTERY MAINTENANCE ‹ 3.8.2 EVERY SIX MONTHS3.13 RV GENERATOR SERVICE INTERVAL 3.9 MAJOR SERVICE MANUAL3.12 OUT OF SERVICE PROCEDURE ‹ 3.12.2 RETURN TO SERVICESection 4 - Notes Recreational Vehicle GeneratorsPART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER  GENERAL HAZARDS DANGER  FIRE HAZARDS  Safety Rules ELECTRICAL HAZARDS   EXPLOSION HAZARDS 5.3 STANDARDS BOOKLETS 5.1 PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS5.2 SAFETY 5.4 EQUIPMENT DESCRIPTIONRecreational Vehicle Generators Figure 5.2 - Major Features andDimensions Drawing No. 0E1058 VIEW FROM TOP‹ 6.1.1 GENERATOR LOCATION 6.1 LOCATION AND SUPPORT‹ 6.1.2 GENERATOR SUPPORT Figure 5.3 - Connection for 120/240 Volts‹ 6.2.1 COMPARTMENT SIZE 6.2 GENERATOR COMPARTMENTS‹ 6.1.3 SUSPENDED MOUNTING ‹ 6.1.4 GENERATOR RESTRAINTFigure 6.6 - Types of Lock Seams ‹ 6.2.3 SOUND INSULATING MATERIALSFigure 6.5 - Typical Compartment Construction DANGER‹ 6.2.5 COMPARTMENT FLOOR CUTOUTS 6.3 COOLING AND VENTILATING AIR‹ 6.2.4 ACOUSTICS ‹ 6.3.1 GENERATOR AIRFLOWFigure 6.8 - Compartment Floor Cutout ‹ 6.3.2 TESTING THE INSTALLATION6.4 GASOLINE FUEL SYSTEM Figure 6.9 - Airflow Through Engine/Generator 6.4.2.2 Flexible Fuel Line 6.5 LP GAS FUEL SYSTEM‹ 6.4.1 FUEL TANK ‹ 6.4.2 GENERATOR FUEL SUPPLY LINE 6.4.2.1 Rigid Fuel Lines‹ 6.5.5 PRIMARY REGULATOR ‹ 6.5.2 PARTS NOT INCLUDED IN FUEL SYSTEM‹ 6.5.4 VAPOR WITHDRAWAL ‹ 6.5.3 SOME IMPORTANT CONSIDERATIONS‹ 6.5.7 FUEL SUPPLY LINES Figure 6.12 - LP Gas Carburetion Diagram6.6 EXHAUST SYSTEM ‹ 6.5.9 LEAKAGE TESTS6.7 ELECTRICAL CONNECTIONS ‹ 6.6.2 EXHAUST SYSTEM SAFETYFigure 6.13 - Spark Arrestor Installation ‹ 6.6.1 MUFFLERS AND SPARK ARRESTORS‹ 6.7.1 ELECTRICAL JUNCTION BOX ‹ 6.7.2 WIRING‹ 6.7.5 ISOLATING DIFFERENT POWER SOURCES ‹ 6.7.3 GENERATOR AC CONNECTIONS‹ 6.8.3 BATTERY CABLE CONNECTIONS 6.8 BATTERY INSTALLATION‹ 6.7.6 POWER SUPPLY CORD ‹ 6.8.1 RECOMMENDED BATTERYRecreational Vehicle Generators Figure 6.15 - Transfer Switch Isolation MethodFigure 6.16 - Installation With Isolation Receptacle QUIETPACT55G7.2 BEFORE INITIAL START-UP 6.9 OPTIONAL ACCESSORIES7.1 POST INSTALLATION TESTS 7.3 INITIAL START‹ BATTERY INSTALLATION 7.4 TESTING UNDER LOAD7.5 INSTALLATION CHECKLIST ‹ OPTIONAL ACCESSORIESCause 8.1 TROUBLESHOOTING GUIDEProblem CorrectionSection 9 - Notes Recreational Vehicle GeneratorsElectrical Schematic - V-Twin - Drawing No. 0E1057-E Section 10 - Electrical Data Recreational Vehicle GeneratorsSection 10 - Electrical Data 19 18 Recreational Vehicle Generators Base & Pulley - Drawing No. 0E1323-CTO CARB PART NO. QTY PART NO. QTYDESCRIPTION DESCRIPTIONGenerators Enclosure - DrawingRecreational Vehicle No. 0E1011Enclosure - Drawing No. 0E1011-C DESCRIPTIONRecreational Vehicle Generators 11.5 FTRecreational Vehicle Generators Sheet Metal - Drawing No. 0F1996-C TO LPPART NO. QTY PART NO. QTYDESCRIPTION DESCRIPTION28,2 Recreational Vehicle Generators Control Panel - Drawing No. 0E1013-APART NO. QTY PART NO. QTYDESCRIPTION DESCRIPTIONRecreational Vehicle Generators Section 11 - Exploded Views and Parts Lists3938 760 V-Twin Engine - Drawing No. 0F1997PART NO. QTY PART NO. QTYDESCRIPTION DESCRIPTIONSection 11 - Exploded Views and Parts Lists Recreational Vehicle Generators LP Regulator - Drawing No. 0E1530-CRecreational Vehicle Generators Section 11 - Exploded Views and Parts ListsDESCRIPTION LP Regulator - Drawing No. 0E1530-CMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESRecreational Vehicle Generators EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING