Hearth and Home Technologies CD4236MILR, CD4236MIR, CD4236MLR, CD4236MR, CD4842MILR, CD4842MIR, CD4842MLR, CD4842MR CD4842M Series

Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev J • 06/08 73

CD4842M Series

Service Parts

C. Service Parts (continued)

5

13

11

10

14

15

7

9

8

12

6

4

2

3

1

5

10

11

8

15

7

16

6

4

2

3

1

9

Standing Pilot Valve Assembly

IPI Valve Assembly

# Description of Part Comments CD4842MR CD4842MLR CD4842MIR CD4842MILR Qty.

Valve Assembly 4040-061 4040-062 4040-063 4040-064 1

1Flex Ball Vavle Assembly 302-320A 302-320A 302-320A 302-320A 1

2Valve 230-0710 230-0720 1

Variable Valve 750-500 750-501 1

3 Pilot Assembly 4021-330 4021-329 1

4021-324 4021-325 1

4Valve Bracket 30060 30060 31824 31824 1

5Bulkhead Insulation4021-043 4021-043 4021-043 4021-043 1

63/8 Flare x 3/8 NPT Elbow 4021-045 4021-045 4021-045 4021-045 1

7Bulkhead 4031-192 4031-192 4031-192 4031-192 1

8Shutter Box Bottom 4040-189 4040-189 4040-189 4040-189 1

9Shutter Box Top 4040-190 4040-190 4040-190 4040-190 1

10 Valve Bracket 4040-193 4040-193 4040-193 4040-193 1

11 Pilot Bracket Pre July 2008 4047-126 4047-126 4047-126 4047-126 1

Post July 2008 4047-144 4047-144 1

12 Wire Assembly 593-590A 593-590A 1

13 Control Module 593-592 593-592 1

14 3V Adapter Plug 593-593A 593-593A 1

15 Threaded Oriﬁ ce (.109) - NG 4021-061 4021-061 1

Threaded Oriﬁ ce (.067) - LP 4021-198 4021-198 1

16 Push Button Ignitor 291-513 291-513 1

Contents

Main Owners Manual CAUTION Listing Label Information/Location A. Congratulations Model # XXXXXXXXX Serial # Gas Type Orifice Size Safety Alert Key: Table of Contents 1 Listing and Code Approvals User Guide 2 Operating Instructions 3 Maintenance and Service = Contains updated information. 14 Appliance Setup 15 Troubleshooting 16 Reference Materials B. Limited Lifetime Warranty Gas Appliance (Fireplace) Limited Lifetime Warranty 1 B. Tempered Glass Speci cations C. BTU Speci cations E. Non-Combustible Materials Speci cation F. Combustible Materials Speci cation 1 A. Appliance Certi cation G. Requirements for the Commonwealth of Massachusetts Installation of Carbon Monoxide Detectors Approved Carbon Monoxide Detectors Signage Inspection 2 B. Your Fireplace A. Gas Fireplace Safety User Guide D. Clear Space C. Fan Kit (optional) F. Fixed Glass Assembly E. Decorative Doors and Fronts G. Remote Controls, Wall Controls and Wall Switches LIGHTING INSTRUCTIONS NATURAL GAS CAUTION: WARNING: TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTING NATURAL GAS WARNING: CAUTION: WARNING: K. After Fireplace is Lit L. Frequently Asked Questions 3 Glass Cleaning 3 A. Maintenance Tasks-Homeowner Doors, Surrounds, Fronts Remote Control Venting B. Maintenance Tasks-Quali ed Service Technician Logs Firebox Gasket Seal and Glass Assembly Inspection Control Compartment and Firebox Top 4 A. Typical Appliance System Installer Guide B. Design and Installation Considerations D. Inspect Appliance and Components C. Tools and Supplies Needed 5 Heatilator Caliber Mesh CD Series-SIT Valve 4040-849 Rev J 06/08 17 5 A. Select Appliance Location Figure 5.1 Appliance Locations Model # A B C D E F G H I B. Construct the Appliance Chase C. Clearances D. Mantel and Wall Projections Mantel Legs or Wall Projections Mantels 6 Termination Caps Same Height A. Vent Termination Minimum Clearances 6 S min T 7 A. Approved Pipe C. Use of Elbows 7 B. Vent Table Key D. Measuring Standards H V E. Vent Diagrams 1. Top Vent - Horizontal Termination One Elbow Page Installed Vertically 2. Top Vent - Vertical Termination No Elbow 2. Top Vent - Vertical Termination - (continued) Page 3. Rear Vent - Horizontal Termination - (continued) H H1 max. V1 min. H V H V H H 4. Rear Vent - Vertical Termination One Elbow 4. Rear Vent - Vertical Termination - (continued) F. Install Vertical Termination Baf e 8 A. Pipe Clearances to Combustibles 8 B. Wall Penetration Framing C. Install the Ceiling Firestop D. Install Attic Insulation Shield Flat Ceiling Installation Vaulted Ceiling Installation 9 A. Convert from Top Vent to Rear Vent 9 Page Page Page B. Secure and Level the Appliance 10 10 A. Assemble Pipe Sections (DVP Only) Attach Pipe to the Firebox Assembly Assemble Pipe Sections B. Assemble Vent Sections (SLP Only) Commercial, Multi-family (Multi-level exceeding two stories), or High-Rise Applications C. Assemble Slip Sections D. Secure the Vent Sections E. Disassemble Vent Sections F. Install Decorative Ceiling Components (SLP only) G. Install Metal Roof Flashing H. Assemble and Install Storm Collar I. Install RF4-8 SLP-FS Secure with 4 screws no longer than 1/2 in./13 mm Apply Sealant Top & Partial Sides Shingles Trimmed Shingles over Flashing J. Install Vertical Termination Cap Storm Collar Screws Caulk Termination Cap M. Install Horizontal Termination Cap 11 A. Fuel Conversion B. Gas Pressure C. Gas Connection 11 12 B. Standing Pilot Ignition System Wiring A. Wiring Requirements C. Intelli re Ignition System Wiring D. Optional Accessories Requirements E. Electrical Service and Repair G. Wall Switch Installation for Fan (Optional) F. Junction Box Installation 13 13 A. Mantel and Wall Projections Mantels Combustible 14 I. Place the Rockwool 14 H. Place the Vermiculite G. Place the Lava Rock J. Install the Log Assembly K. Fixed Glass Assembly Removing Fixed Glass Assembly Replacing Fixed Glass Assembly L. Install Trim Bottom Latch Cover (Lower Floor Cover underneath) Top Latch Cover Hood Firescreen Firescreen Rod N. Air Shutter Setting Install Bottom Latch Cover Install Firescreen Assembly 15 A. Standing Pilot Ignition System 15 A. Standing Pilot Ignition System (continued) B. Intelli re Ignition System B. Intelli re Ignition System (continued) 16 16 A. Appliance Dimension Diagram Model # A B C B. Vent Components Diagrams Assembled Height: 24 in./610 mm Diameter: 10 in./254 mm DVP-AS2 26 in. (660 mm) Page Page Fillers Page SL-2DVP Adapter 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) SLP-HRC-SS C. Service Parts CD4236M Series #22 Log/Grate Assembly CD4842M Series #22 Log/Grate Assembly CD4236M Series # Description of Part Comments CD4236MRCD4236MLR CD4236MIR CD4236MILR Qty. IPI Valve Assembly Standing Pilot Valve Assembly CD4842M Series Standing Pilot Valve Assembly IPI Valve Assembly D. Optional Components D. Optional Components (continued) CD4842M 47 in. Caliber Top-Rear Direct Vent Cir- culating Gas Appliance CD4236M 41 in. Caliber Top/Rear Direct Vent Cir- culating Gas Appliance Model # Description Model # Description NOTICE