ENGLISH ESPAÑOL
ChampionR
OM-4418210 597K
Processes
From Hobart to You
SECTION 8 − MAINTENANCE
TABLE OF CONTENTS
WARRANTY
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
Page
1-2. Arc Welding Hazards
1-1. Symbol Usage
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING
ELECTRIC SHOCK can kill
BUILDUP OF GAS can injure or kill
FUMES AND GASES can be hazardous
ARC RAYS can burn eyes and skin
WELDING can cause fire or explosion
1-4. Compressed Air Hazards
1-3. Engine Hazards
BATTERY EXPLOSION can BLIND
Using a generator indoors CAN KILL YOU IN MINUTES
WELDING WIRE can cause injury
1-5. Additional Symbols For Installation, Operation, And Maintenance
HOT PARTS can cause burns and injury
READ INSTRUCTIONS
1-6. California Proposition 65 Warnings
1-7. Principal Safety Standards
1-8. EMF Information
H.F. RADIATION can cause interference
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
2-1. Signification des symboles
2-2. Dangers relatifs au soudage à l’arc
UN CHOC ÉLECTRIQUE peut tuer
LES FUMÉES ET LES GAZ peu- vent être dangereux
DES PIÈCES CHAUDES peuvent provoquer des brûlures graves
LE SOUDAGE peut provoquer un incendie ou une explosion
LE BRUIT peut affecter l’ouïe
LES CHAMPS MAGNETIQUES peuvent affecter des implants médicaux
2-3. Dangers existant en relation avec le moteur
Si des BOUTEILLES sont endomma- gées, elles pourront exploser
L’EXPLOSION DE LA BATTERIE peut RENDRE AVEUGLE
LA CHALEUR DU MOTEUR peut pro- voquer un incendie
2-4. Dangers liés à l’air comprimé
LES ÉTINCELLES À L’ÉCHAPPEMENT peuvent provoquer un incendie
L’AIR COMPRIMÉ peut provoquer des blessures
LES ÉTINCELLES VOLANTES ris- quent de provoquer des blessures
LE SURCHAUFFEMENT peut endom- mager le moteur électrique
DES ORGANES MOBILES peuvent provoquer des blessures
LES FILS DE SOUDAGE peuvent provoquer des blessures
2-7. Principales normes de sécurité
2-6. Proposition californienne 65 Avertissements
2-8. Information EMF
Pour les moteurs à essence
3-1. Symbol Definitions
SECTION 4 − SPECIFICATIONS
4-1. Weld, Power, And Engine Specifications
SECTION 3 − DEFINITIONS
4-3. Fuel Consumption
4-2. Dimensions, Weights, And Operating Angles
Do not move or operate unit where it could tip
Aux Power
AC Power Volts
4-5. Generator Power Curve
AC Power Amperes
4-4. Duty Cycle
4-6. Volt-Ampere Curves
Work like a Pro
Volts
Max Amp
5-1. Installing Welding Generator
SECTION 5 − INSTALLATION
5-2. Rating Label Location
Evidence of label tampering voids warranty
5-3. Grounding Generator To Truck Or Trailer Frame
5-4. Grounding Generator When Supplying Building Systems
Also see AWS Safety
Always ground
Always close fuel valve after
5-5. Engine Prestart Checks
Close fuel valve before moving
unit or carburetor may flood and make starting difficult
nal and copper bar are clean
5-6. Connecting To Weld Output Terminals
Failure to properly connect
weld cables may cause ex
Work like a Pro
Selecting Weld Cable Sizes
20 Gauge .037 in 18 Gauge .050 in 16 Gauge .063 in
MATERIAL THICKNESS REFERENCE CHART 24 Gauge .025 in 22 Gauge .031 in
14 Gauge .078 in 1/8 in .125 in 3/16 in .188 in 1/4 in .25 in
5/16 in .313 in 3/8 in .375 in 1/2 in .5 in
803 468-D / 803 469-D / 226
SECTION 6 − OPERATING THE WELDING GENERATOR
Controls See Section
6-3. Amperage Selection Table For Stick SMAW Electrodes
6-2. Description Of Controls See Section
This unit has a low oil level shutdown to
Always close fuel valve after stopping
SECTION 7 − OPERATING AUXILIARY EQUIPMENT
7-1. Generator Power Panel Receptacles
Generator power decreases as weld current increases
Set Amperage control at max. for full generator power
8-1. Routine Maintenance
SECTION 8 − MAINTENANCE
for important start-up, service, and storage
information. Service engine more often if
Stop engine
8-2. Servicing Air Cleaner
9-1. Troubleshooting
SECTION 9 − TROUBLESHOOTING
B. Generator Power
A. Welding
Trouble
C. Engine
Remedy
Trouble
226 004-A
SECTION 10 − ELECTRICAL DIAGRAMS
Figure 10-1. Circuit Diagram For Welding Generator
11-1. Selecting Equipment
SECTION 11 − GENERATOR POWER GUIDELINES
11-2. Grounding Generator To Truck Or Trailer Frame
Be sure equipment has double insulated symbol and/or word- ing on it
11-4. How Much Power Does Equipment Require?
11-3. Grounding When Supplying Building Systems
Use ground device as stated in electrical codes
Amperes x Volts = Watts
11-6. Approximate Power Requirements For Farm/Home Equipment
11-5. Approximate Power Requirements For Industrial Motors
Industrial Motors
Rating
Contractor
11-7. Approximate Power Requirements For Contractor Equipment
Rating
Starting Watts
11-9. How Much Power Can Generator Supply?
11-8. Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
Motor Start
Customer-supplied equipment
11-10. Typical Connections To Supply Standby Power
Cord Lengths for 120 Volt Loads
11-11. Selecting Extension Cord Use Shortest Cord Possible
Maximum Allowable Cord Length in ft m for Conductor Size AWG
Current
SECTION 12 − STICK WELDING SMAW GUIDELINES
12-1. Stick Welding Procedure
12-3. Striking an Arc − Scratch Start Technique
12-2. Electrode and Amperage Selection Chart
12-4. Striking an Arc − Tapping Technique
workpiece, use a quick twist to free it
12-7. Good Weld Bead Characteristics
12-6. Poor Weld Bead Characteristics
12-5. Positioning Electrode Holder
S-0060
Slow
12-8. Conditions That Affect Weld Bead Shape
12-9. Electrode Movement During Welding
12-11. Lap Joint
12-10. Butt Joints
12-12. Tee Joint
S-0662
12-15. Troubleshooting − Excessive Spatter
12-14. Troubleshooting − Porosity
12-13. Weld Test
Possible Causes
12-17. Troubleshooting − Lack Of Penetration
12-16. Troubleshooting − Incomplete Fusion
12-18. Troubleshooting − Excessive Penetration
Possible Causes
12-20. Troubleshooting − Waviness Of Bead
12-19. Troubleshooting − Burn-Through
12-21. Troubleshooting − Distortion
Possible Causes
OM-4418 Page
Work like a Pro
803 470-E
SECTION 13 − PARTS LIST
Figure 13-1. Main Assembly
Mkgs
Figure 13-1. Main Assembly
400 Trade Square East, Troy, Ohio
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