ChampionR
ENGLISH ESPAÑOL
OM-4418210 597K
Processes
From Hobart to You
TABLE OF CONTENTS
SECTION 8 − MAINTENANCE
WARRANTY
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
Page
1-1. Symbol Usage
1-2. Arc Welding Hazards
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING
ELECTRIC SHOCK can kill
FUMES AND GASES can be hazardous
BUILDUP OF GAS can injure or kill
ARC RAYS can burn eyes and skin
WELDING can cause fire or explosion
1-3. Engine Hazards
1-4. Compressed Air Hazards
BATTERY EXPLOSION can BLIND
Using a generator indoors CAN KILL YOU IN MINUTES
1-5. Additional Symbols For Installation, Operation, And Maintenance
WELDING WIRE can cause injury
HOT PARTS can cause burns and injury
READ INSTRUCTIONS
1-7. Principal Safety Standards
1-6. California Proposition 65 Warnings
1-8. EMF Information
H.F. RADIATION can cause interference
2-1. Signification des symboles
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
2-2. Dangers relatifs au soudage à l’arc
UN CHOC ÉLECTRIQUE peut tuer
DES PIÈCES CHAUDES peuvent provoquer des brûlures graves
LES FUMÉES ET LES GAZ peu- vent être dangereux
LE SOUDAGE peut provoquer un incendie ou une explosion
LE BRUIT peut affecter l’ouïe
2-3. Dangers existant en relation avec le moteur
LES CHAMPS MAGNETIQUES peuvent affecter des implants médicaux
Si des BOUTEILLES sont endomma- gées, elles pourront exploser
L’EXPLOSION DE LA BATTERIE peut RENDRE AVEUGLE
2-4. Dangers liés à l’air comprimé
LA CHALEUR DU MOTEUR peut pro- voquer un incendie
LES ÉTINCELLES À L’ÉCHAPPEMENT peuvent provoquer un incendie
L’AIR COMPRIMÉ peut provoquer des blessures
LE SURCHAUFFEMENT peut endom- mager le moteur électrique
LES ÉTINCELLES VOLANTES ris- quent de provoquer des blessures
DES ORGANES MOBILES peuvent provoquer des blessures
LES FILS DE SOUDAGE peuvent provoquer des blessures
2-6. Proposition californienne 65 Avertissements
2-7. Principales normes de sécurité
2-8. Information EMF
Pour les moteurs à essence
SECTION 4 − SPECIFICATIONS
3-1. Symbol Definitions
4-1. Weld, Power, And Engine Specifications
SECTION 3 − DEFINITIONS
4-2. Dimensions, Weights, And Operating Angles
4-3. Fuel Consumption
Do not move or operate unit where it could tip
Aux Power
4-5. Generator Power Curve
AC Power Volts
AC Power Amperes
4-4. Duty Cycle
Work like a Pro
4-6. Volt-Ampere Curves
Volts
Max Amp
SECTION 5 − INSTALLATION
5-1. Installing Welding Generator
5-2. Rating Label Location
Evidence of label tampering voids warranty
5-4. Grounding Generator When Supplying Building Systems
5-3. Grounding Generator To Truck Or Trailer Frame
Also see AWS Safety
Always ground
5-5. Engine Prestart Checks
Always close fuel valve after
Close fuel valve before moving
unit or carburetor may flood and make starting difficult
5-6. Connecting To Weld Output Terminals
nal and copper bar are clean
Failure to properly connect
weld cables may cause ex
Selecting Weld Cable Sizes
Work like a Pro
MATERIAL THICKNESS REFERENCE CHART 24 Gauge .025 in 22 Gauge .031 in
20 Gauge .037 in 18 Gauge .050 in 16 Gauge .063 in
14 Gauge .078 in 1/8 in .125 in 3/16 in .188 in 1/4 in .25 in
5/16 in .313 in 3/8 in .375 in 1/2 in .5 in
SECTION 6 − OPERATING THE WELDING GENERATOR
Controls See Section
803 468-D / 803 469-D / 226
6-2. Description Of Controls See Section
6-3. Amperage Selection Table For Stick SMAW Electrodes
This unit has a low oil level shutdown to
Always close fuel valve after stopping
7-1. Generator Power Panel Receptacles
SECTION 7 − OPERATING AUXILIARY EQUIPMENT
Generator power decreases as weld current increases
Set Amperage control at max. for full generator power
SECTION 8 − MAINTENANCE
8-1. Routine Maintenance
for important start-up, service, and storage
information. Service engine more often if
8-2. Servicing Air Cleaner
Stop engine
SECTION 9 − TROUBLESHOOTING
9-1. Troubleshooting
B. Generator Power
A. Welding
C. Engine
Trouble
Remedy
Trouble
SECTION 10 − ELECTRICAL DIAGRAMS
Figure 10-1. Circuit Diagram For Welding Generator
226 004-A
SECTION 11 − GENERATOR POWER GUIDELINES
11-1. Selecting Equipment
11-2. Grounding Generator To Truck Or Trailer Frame
Be sure equipment has double insulated symbol and/or word- ing on it
11-3. Grounding When Supplying Building Systems
11-4. How Much Power Does Equipment Require?
Use ground device as stated in electrical codes
Amperes x Volts = Watts
11-5. Approximate Power Requirements For Industrial Motors
11-6. Approximate Power Requirements For Farm/Home Equipment
Industrial Motors
Rating
11-7. Approximate Power Requirements For Contractor Equipment
Contractor
Rating
Starting Watts
11-8. Power Required To Start Motor
11-9. How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Motor Start
11-10. Typical Connections To Supply Standby Power
Customer-supplied equipment
11-11. Selecting Extension Cord Use Shortest Cord Possible
Cord Lengths for 120 Volt Loads
Maximum Allowable Cord Length in ft m for Conductor Size AWG
Current
12-1. Stick Welding Procedure
SECTION 12 − STICK WELDING SMAW GUIDELINES
12-2. Electrode and Amperage Selection Chart
12-3. Striking an Arc − Scratch Start Technique
12-4. Striking an Arc − Tapping Technique
workpiece, use a quick twist to free it
12-6. Poor Weld Bead Characteristics
12-7. Good Weld Bead Characteristics
12-5. Positioning Electrode Holder
S-0060
12-8. Conditions That Affect Weld Bead Shape
12-9. Electrode Movement During Welding
Slow
12-10. Butt Joints
12-11. Lap Joint
12-12. Tee Joint
S-0662
12-14. Troubleshooting − Porosity
12-15. Troubleshooting − Excessive Spatter
12-13. Weld Test
Possible Causes
12-16. Troubleshooting − Incomplete Fusion
12-17. Troubleshooting − Lack Of Penetration
12-18. Troubleshooting − Excessive Penetration
Possible Causes
12-19. Troubleshooting − Burn-Through
12-20. Troubleshooting − Waviness Of Bead
12-21. Troubleshooting − Distortion
Possible Causes
Work like a Pro
OM-4418 Page
SECTION 13 − PARTS LIST
Figure 13-1. Main Assembly
803 470-E
Figure 13-1. Main Assembly
Mkgs
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