8)If necessary, add any remaining charge to the system through the low-side. Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the low-side access port with the unit running.

9)Close the two refrigerant access valves, and disconnect the hoses and service manifold.

10)Cap the access valves to prevent a possible leak.

B.Brazing

DANGER

1.Refrigerant R-404A itself is not flammable at atmospheric pressure and temperatures up to 176°F (80°C).

2.Refrigerant R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames), R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

3.Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

4.Do not use silver alloy or copper alloy containing arsenic.

5.Do not use R-404A as a mixture with pressurized air for leak testing. Refrigerant leaks can be detected by charging the unit with a little refrigerant, raising the pressure with nitrogen and using an electronic leak detector.

Note: Because the pipes in the evaporator case are specially coated to resist corrosion, it is important to make connections outside the evaporator case when possible. If it is necessary to braze inside the evaporator case, use sandpaper to remove the coating from the brazing connections before unbrazing the components.

C. Removal and Replacement of Compressor

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened.

Note: When replacing a compressor with a defective winding, be sure to install the new start capacitor and start relay supplied with the replacement compressor. Due to the ability of the POE oil in the compressor to absorb moisture quickly, the compressor must not be opened more than 15 minutes for replacement or service. Do not mix lubricants of different compressors even if both are charged with R-404A, except when they use the same lubricant.

1)Turn off the power supply.

2)Remove the panels. Be sure to disconnect the dispense switch connector from the control box when removing the front panel.

3)Recover the refrigerant and store it in an approved container.

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Hoshizaki DKM-500BAH service manual Brazing, Removal and Replacement of Compressor
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DKM-500BAH specifications

The Hoshizaki DKM-500BAH is a high-performing ice maker renowned in the food service industry for its reliability and efficiency. This unit excels in producing crescent-style ice, which is highly sought after for its ability to chill beverages effectively while minimizing dilution. The Hoshizaki reputation for quality is well-reflected in the DKM-500BAH, making it a popular choice in restaurants, bars, and other establishments that demand high ice production capacity.

One of the standout features of the DKM-500BAH is its impressive ice production capability. This model has the capacity to produce up to 500 pounds of ice per day, ensuring that businesses with high-volume demands can meet their needs without interruption. The unit operates on a refrigerant system designed for optimal energy efficiency, which can lower operating costs and contribute to sustainability goals.

The DKM-500BAH utilizes advanced technology, including Hoshizaki's patented ice-making mechanism. This system features a stainless steel evaporator that enhances durability and ice quality. The crescent-shaped ice it produces has a slower melt rate, making it perfect for restaurants and bars that focus on customer experience. Additionally, the unit is equipped with a cycle control that ensures ice is produced consistently.

Another critical aspect of the DKM-500BAH is its user-friendly design. It features a front-facing control panel that allows for easy monitoring and adjustment of settings. A built-in diagnostics system alerts users to potential issues, enabling prompt maintenance and reducing downtime. The removable air filter is another convenience, making it simple to clean and maintain the unit’s efficiency.

Moreover, the construction of the DKM-500BAH is noteworthy. It features a corrosion-resistant stainless steel exterior that ensures longevity and maintains hygiene standards. The unit also has an insulated storage bin that holds up to 250 pounds of ice, making it an efficient solution for busy settings.

In summary, the Hoshizaki DKM-500BAH is a robust ice maker that combines high production capacity, advanced technology, and user-friendly features. Its build quality and efficient performance position it as a leader in the commercial ice-making market, making it an ideal investment for establishments requiring reliable ice supply.
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