Cylinder and piston

6

Piston damage caused by a too high engine speed.

Typical damage associated with a too high engine speed includes broken piston rings, broken circlip on the gudgeon pin, faulty bearings or that the guide pin for the piston ring has become loose.

Piston ring breakage

A too “lean” carburettor setting results in a too high speed and a high piston temperature. If the piston temperature rises above the normal working temperature the piston ring can seize in its groove, consequently it will not sit deep enough in its groove. The edges of the piston ring can then hit the top edge of the exhaust port and be smashed and also cause piston damage.

A too high engine speed can also cause rapid wear to the piston ring and play in the piston ring groove primarily in front of the exhaust port. The ring is weakened by the wear and can be caught in the port causing serious piston damage.

Exhaust side damaged by a broken piston ring. The piston ring parts damage the top section and cause score marks.

The guide pin for the piston ring has been

Deep, irregular grooves caused by a loose

Irregular grooves on the piston’s inlet side

pushed up through the top of piston.

circlip. Shown here on the piston’s inlet

caused by a broken roller retainer.

 

side.

 

Piston ring guide pin

Damage caused by

Bearing failure

vibrated loose

gudgeon pin circlips

Failure of the crankshaft bearing or on the

A too high engine speed can cause the

A too high engine speed can cause the

connecting rod bearing is usually caused

by a too high engine speed, resulting in

ends of the piston ring to hammer against

gudgeon pin circlips to vibrate. The

the bearing being overloaded or overheat-

the guide pin when the piston ring moves

circlips are drawn out of their grooves due

in its groove. The intensive hammering

to the vibrations, which in turn reduces

ing. This in turn can cause the bearing

rollers or ball to glide instead of rotate,

can drive out the pin through the top of

the circlips’ tensioning power. The rings

which can cause the roller or ball retainer

the piston causing serious damage also

can then become loose and damage the

to break.

to the cylinder.

piston.

The broken debris can be trapped be-

 

 

 

 

tween the piston and cylinder wall,

 

 

damaging the piston skirt.

 

 

Debris can also pass up through the

 

 

cylinder’s transfer channels and cause

 

 

damage to the top and sides of the piston

 

 

as well as to the cylinder’s combustion

 

 

chamber.

47

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Image 48
Husqvarna 343R, 345RX, 343F, 345FX, 345FXT manual Piston damage caused by a too high engine speed, Piston ring breakage

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