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CAUTION:Whileit ispossibleforonepersonto
assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces, especially the grill head.
1.Open Lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and
use as a work surface to protect floor and grill parts from scratches.
2.Slice all carton corners with a sharp utility knife to lay open the carton panels.
3.Remove all packing materials and parts boxes
flanking or resting on grill head.
4.Remove all components packed inside grill head.
5.With an assistant, lift the grill head away from the shipping carton and place it on the cardboard work surface. Be careful not to set grill head down on
flexible metal hose of the
6.Use the parts list to check that all parts have been included.
7.Inspect the grill for damage as you assemble. Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box. or if you have questions during the assembly process, call:
8 a.m. - 8 p.m CST, Mon. - Fri.
Assembling The Grill Cart
NOTE: To aid in assembly, compare hardware to diagrams on page 7.
1.Before attaching the Bottom Shelf to the Cart Legs be sure the holes for the Door Stop on Bottom Shelf are located on the front side. Be sure the Cart Leg Brackets and air vents all face outward. Cart Leg
2.Install the Bottom Shelf between the Cart Legs. Align the holes on Cart Legs with the threaded holes at the corners of Bottom Shelf. Tighten securely by using 8 of the 1/4"x2" Pattern Head Screws provided. See Fig. 1.
3.Screw the 2 Casters into the Caster Seats (see bottom of Cart Legs). Turn the threaded Caster Stem by hand, clockwise until it stops. Tighten securely by using the Customized Wrench provided. See Fig. 1.
4.Install the 2 Wheels to the Cart
Side, by inserting the wheel bolt through the wheel and axle hole on the cart leg as shown in Fig. 1. Put spring washer and 378" nut onto bolt and tighten securely using the Customized Wrench provided. Do not overtighten or wheel
will not turn freely. Snap Wheel Hub Caps onto wheels.
5.For LP Gas grills:
Place the
6.Install the Rear Panel to inside of rear Cart Legs making sure that air vents face outward. Align the holes on the Rear Panel with the threaded holes on rear Cart Legs. Tighten securely by using 4 of the 1/4"xl/2" Pattern Head Screws provided. See Fig. 3.
Figure 1
CARTLEG
BRACKET_CARTLEG-LEFT
CART LEG
SEAT
CASTER
SHELF
HOLE;
DOORSTOP
WHEEL WHEEL HUB
Figure 2 (LP gas model only)
CART LEG - LEFT
TANK
TRAY KIT
T
i
TANK
TRAY BRACKET
BOTTOM
SHELF
CART LEG - R_GHT
Figure 3
CART LEG | REAR PANEL |
DOC
BRACKET | CART LEG- RIGHT |
| |
| BOTTOM SHELF |
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