Start Up Conditions

Thermal Expansion

Property Damage Hazard

Avoid water heater damage.

Install thermal expansion tank or device if necessary.

Contact qualified installer or service agency.

As water is heated, it expands (thermal expansion). In a closed system, the volume of water wilt grow. As the volume of water grows, there wilt be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the limited warranty. Thermal expansion can also cause intermittent temperature-pressure relief valve operation: water discharged from the valve due to excessive pressure build up. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This condition is not covered under the limited warranty.

A properly-sized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion. Contact a plumbing service agency or your retail supplier regarding the installation of a thermal expansion tank.

Table 1 : Thermal Expansion Tank Specifications

 

Tank

Dimensions

 

 

Pipe

Model

Capacity

in inches

 

 

Fitting

Number

In Gallons

Diameter

Len£1th

 

On Tank

153.331020

2

8 (203 mm)

12-3/4

(323

mm)

3/4" Male

 

 

 

153.331050

5

11 (279 mm)

14-3/4

(375

mm)

3/4" Male

Table 2: Expansion Tank Sizing Chart

 

Inlet*

 

Water Heater

Capacity

(Gallons)

 

 

Water

 

 

 

 

 

 

Pressure

30

40

50

66

82

Expansion

 

40 psi

2

2

2

5

5

Tank

 

 

 

 

 

 

Capacity

50 psi

2

2

2

5

5

Needed

60 psi

2

2

2

5

5

 

 

70 psi

2

2

5

5

5

 

80 psi

2

5

5

5

5

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the expansion tank's air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

 

WATER

HEATER

(3)

HOT

COLD WATER

PRESSURE

COLD

FITTING

REDUCING

 

INLET

VALVE WITH

BY-PASS

(2)

 

PRESSURE

GAUGE

INLET COLD

 

 

 

WATER

SHUT-OFF

 

RECOMMEN

DED INSTALLATION

 

 

(VERTICAL MOUNTING)

 

WATER HEATER

 

 

 

COLD WATER

 

 

 

INLET FITTING

FLOOR,

CEILING

JOIST, ETC.

 

 

HOT

COLD

STRAPPING

 

 

 

 

/

t

 

PRESSURE GAUGE

INLET COLD

 

 

WATER SHUT-OFF

 

ALTERNATE RECOMMENDED

INSTALLATION

I

f

 

 

(HORIZONTAL MOUNTING)

FIGURE 35.

Strange Sounds

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be considered normal. See Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case depressurization of the building. With all doors and windows closed, and with all air handling equipment and exhaust fans operating such as furnaces, clothes dryers, range hoods and bathroom fans, a match flame should still be drawn into the draft hood of the water heater with its burner firing. If the flame is not drawn toward the draft hood after 15 minutes of burner operation, shut off water heater and make necessary air supply changes to correct.

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Kenmore 153.330632, 153.330652 Start Up Conditions, Expansion Tank Sizing Chart, Strange Sounds, Draft Hood Operation

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