SAFE INSTALLATION,

USE AND

SERVICE

......................................................................................................................

2

SAFETY

 

PRECAUTIONS

 

..............................................................................................................................

 

 

3

TABLE

OF CONTENTS

.................................................................................................................................

 

 

 

4

CUSTOMER

RESPONSIBILITIES

 

.........................................................................................................................................

5

PRODUCT

SPECIFICATIONS

 

 

5

MATERIALS

AND

BASIC

TOOLS

NEEDED

.......................................................................................................................

6

Materials

Needed

 

 

 

 

6

Basic Tools

 

 

 

 

 

 

 

6

TYPICAL

INSTALLATION

 

..........................................................................................................................................................

 

 

7

INSTALLATION

INSTRUCTIONS

 

......................................................................................................................................

8-17

Removing

the Old Water Heater

 

8

Facts to Consider About

the Location

9-10

Insulation

Blankets

 

 

 

 

10

Combustion

Air and Ventilation

Appliances

in Unconfined Spaces

11

Combustion

Air and Ventilation

Appliancesin

Confined Spaces

11-12

Water

Piping

 

 

 

 

 

 

12-13

T & P Valve

and Pipe

Insulation

........................................................................................................................

 

13-14

Temperature

Pressure

Relief Valve

13-14

Filling the Water

Heater

 

 

 

15

Venting

 

 

 

 

 

 

 

 

15-16

Gas

Piping

 

 

 

 

 

 

 

16-17

Sediment

Trap

........................................................................................................................................................

 

 

 

 

 

17

OPERATING

INSTRUCTIONS

 

 

18-19

Lighting & Operating Label

 

 

18

Temperature

Regulation

.........................................................................................................................................

 

 

19

SERVICE

AND

ADJUSTMENT

........................................................................................................................................

 

20-22

Tank (Sediment)

Cleaning

 

 

20

Venting System

Inspection

 

 

20

Burner

Inspection

 

 

 

 

20

Removing

the Burner

Door Assembly

21

Ultra Low NOx Natural

Gas Burner

21

Replacing

the Pilot Assembly

 

 

21

Replacing

the Thermocouple

 

 

22

External Inspection & Cleaning

of the Flame Arrestor

22

Cleaning

the Combustion

Chamber and Flame Arrestor

22

Replacing

the Burner

Door Assembly

23

Piezoelectric

Igniter System

 

 

23

Testing

the Igniter System

 

 

23

Removing

and Replacing

the Gas Control Valve/Thermostat

24

Housekeeping

 

 

 

 

 

 

24

Anode

Rod

Inspection

............................................................................................................................................

 

 

 

24

Temperature-Pressure

Relief Valve Operation

25

Draining

 

 

 

 

 

 

 

 

25

Drain Valve Washer Replacement

..........................................................................................................................

25

Service

....................................................................................................................................................................

 

 

 

 

 

 

 

 

25

TROUBLESHOOTING

GUIDE

 

 

26-30

Start

Up Conditions

 

 

 

 

26-27

Thermal

Expansion

...........................................................................................................................................

 

 

 

26

Strange

Sounds

 

 

 

 

26

Draft Hood

Operation

........................................................................................................................................

 

 

26

Condensation

....................................................................................................................................................

 

 

 

 

27

Smoke/Odor

 

......................................................................................................................................................

 

 

 

 

27

Operational

Conditions

 

 

 

27

Smelly

Odor

......................................................................................................................................................

 

 

 

 

27

Air

in Hot Water Faucets

 

 

27

High Temperature

Shut-Off

System

27

Troubleshooting

 

Items

.......................................................................................................................................

 

 

 

28-30

PARTS

ORDER

LIST

 

 

 

 

31

WARRANTY

.................................................................................................................................................................................

 

 

 

 

 

 

 

32

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Kenmore 153.330652 Materials, Facts to Consider About Location Insulation, 12-13, Valve Pipe, 13-14, 15-16, Gas, 16-17

153.330642, 153.33062, 153.330632, 153.330652 specifications

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