Manuals / Kohler / Lawn and Garden / Portable Generator

Kohler 20--2800 kW TP-5700 7/93d, KOHLER CO. Kohler, Wisconsin, Singapore Phone 65264-6422, Fax

Models: 20--2800 kW

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E1993, 2001, 2003 by Kohler Co. All rights reserved.

TP-5700 7/93d

E1993, 2001, 2003 by Kohler Co. All rights reserved.

KOHLER CO. Kohler, Wisconsin 53044

Phone 920-565-3381, Web site www.kohlergenerators.com

Fax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International) For the nearest sales and service outlet in U.S.A. and Canada Phone 1-800-544-2444

Kohler Power Systems

Asia Pacific Headquarters

7 Jurong Pier Road

Singapore 619159

Phone (65)264-6422, Fax (65)264-6455

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Kohler 20--2800 kW manual TP-5700 7/93d, KOHLER CO. Kohler, Wisconsin, Singapore Phone 65264-6422, Fax

Contents

Models TP-5700 7/93dInstallation 20-2800 kWProduct Identification Information California PropositionTable of Contents TP-5700 7/93Table of Contents, continued Accidental Starting Safety Precautions and InstructionsBattery Fuel System Engine Backfire/Flash FireExhaust System Hazardous Noise Hazardous Voltage/ Electrical ShockDANGER DANGERHazardous voltage Moving Parts Heavy EquipmentHot Parts This generator set has been rewired from its nameplate voltage to Service Assistance IntroductionPage Section 1 General Figure 1-1 Typical Stationary-Duty Generator Set Installation TP-5700-1Section 2 Load and Transport 2.1 Lifting the Generator SetFigure 2-1 Generator Set with Lifting Bars in Skid 2.1.1 Weather Housing 2.2 Transporting the Generator Set2.1.2 Sound Shield 2.1.3 Subbase Fuel TankSection 2 Load and Transport TP-5700 7/933.1 Location Factors 3.2 WeightSection 3 Location 3.3 Mounting 3.4 Vibration Isolation 10 Section 3 Location TP-5700 7/93Section 4 Air Requirements 4.1 General4.2 Air-Cooled Generators 4.3 Forced Air 4.4 Air-Vac Cooling System 4.5 Air Vent 4.6 Liquid-Cooled Models 4.7 Unit-Mounted Radiator Cooling4.8 Remote Radiator Cooling 4.9 City Water Cooling 4.10 Cooling TowerFigure 4-12 Cooling Tower System Heated water into drain4.11 Block Heaters 4.12 Recommended CoolantSection 5 Exhaust System 5.3 Piping 5.1 Flexible Section5.2 Condensation Trap 5.4 Double-Sleeve Thimbles 24 Section 5 Exhaust System TP-5700 7/93Section 6 Fuel Systems 6.1 Diesel Fuel Systems6.2 Main Fuel Tank 6.3 Fuel Lines6.4 Transfer Tanks 6.5 Auxiliary Fuel Pumps 6.6 Gasoline Fuel Systems 6.7 Natural or LP Gas Fuel Systems Figure 6-8 Natural Gas and LP Gas System, Liquid Withdrawal Figure 6-9 Natural Gas and LP Gas System, Vapor WithdrawalFigure 6-10 Natural Gas Fuel System Figure 6-11 Combination Gas/Gasoline Fuel System6.10 Fuel Regulators 6.8 Flexible Connector6.9 Gas Piping 6.11 LP Gas Fuel Characteristics 6.12 Vapor Withdrawal Systems6.13 Liquid Withdrawal Systems 6.14 Dual Systems Natural and LP Gas6.15 Natural Gas 6.16 Combination Gas-GasolineSection 7 Electrical Requirements 7.1 Batteries7.2 Electrical Connections 7.3 Load Lead Connections7.4 Terminal Connector Torque 7.5 Automatic Transfer Switches 7.8 Audiovisual Alarm7.6 Control Connections 7.7 Remote Annunciator7.10 Dry Contact Kit 7.9 Remote Emergency Stop Switch7.11 Wiring Figure 7-9 Generator Set Connections, Typical FAULTGENERATOR JUNCTION BOX Appendix A Abbreviations high cylinder head temperatureformerly American Standards brake mean effective pressuresound power level, A weighted positive temperature coefficientroom temperature vulcanization Occupational Safety and HealthPage Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road TP-5700 7/93dKOHLER CO. Kohler, Wisconsin Singapore Phone 65264-6422, Fax