Kohler 20--2800 kW manual Transporting the Generator Set, Weather Housing

DDo not attach lifting hooks to outside reinforcing plate on skid. Attach lifting hooks to skid exactly as shown in Figure 2-4. This method utilizes the strongest portion of the mounting skid and also prevents the lifting hooks from slipping. Generators without skid reinforcing plates can be raised with lift hooks on the inside or outside of the skid.

The following information pertains to lifting a generator set with subbase fuel tank, weather housing, and/or sound shield.

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TP-5700-2

1. Reinforcing plate

Figure 2-4 Lifting Hook Placement (above 1000 kW)

2.1.1Weather Housing

Lift the weather housing and generator set together as one unit using the generator set guidelines.

2.1.2Sound Shield

If the generator set has an installed sound shield and subbase fuel tank the assembly can be lifted as one unit provided the subbase fuel tank has lifting eyes installed and meets the criteria of subbase fuel tank paragraph 2. In all other cases, remove the sound shield per the following paragraphs.

Remove the sound shield, if installed, from the generator set before lifting the generator set. The sound shield attaching bolts may be hidden by the sound shield insulation. To locate the hardware carefully lift the sound insulation near the skid.

Remove the wood skid before lifting the sound shield using the eye bolts. Use the sound shield eye bolts, if equipped, to lift only the sound shield.

Reinstall the sound shield after lifting and mounting the generator set.

2.1.3Subbase Fuel Tank

The lifting contractor determines the type and suitability of the subbase fuel tank lifting device. Lift the subbase fuel tank as one unit if shipped separately from the generator set. Use lifting eyes if equipped on subbase fuel tank; otherwise, use chains or cables to lift the subbase fuel tank. If using lifting straps, protect the strap from sharp fuel tank edges.

Lift the generator set (up to 400 kW) and subbase fuel tank together provided the fuel tank is empty and the subbase fuel tank does not extend beyond the perimeter of the generator set skid.

In all other cases, remove the mounting hardware and wiring between the the generator set and subbase fuel tank. Lift the generator set and subbase fuel tank separately. It is not necessary to drain fuel tank when lifting just the fuel tank.

2.2 Transporting the Generator Set

DThe transporting vehicle/trailer must be sized for the dimension and weight of the generator set. Consult the set dimensional drawing or contact the factory for information (weight, dimensions) pertinent to planning transport. The overall height of a generator set in transit (including vehicle/trailer) must not exceed 13.5 ft. (4.1 m) unless special hauling permits are obtained (check Federal, State, and local laws prior to transporting). Larger units (above 1000 kW) should be transported on low-boy-type trailers with a deck height of 25 in. (635 mm) or less to meet clearance requirements. Large (unboxed) generators with radiators should be loaded with the radiator facing the rear to reduce wind resistance while in transit. Radiators with free-wheeling fans must have the fan secured to prevent rotation that might introduce flying objects to the radiator core or fan blades.

DBe sure the generator set is securely fastened to the vehicle/trailer and covered with a tarpaulin. Even the heaviest of units is capable of movement during shipment unless properly secured. Fasten the set to the vehicle/trailer bed with properly sized chain routed through the mounting holes of the skid. Use chain tighteners to remove slack from the mounting chain. Cover the entire unit with a heavy-duty tarpaulin and secure tarpaulin to the generator or trailer.

TP-5700 7/93 Section 2 Load and Transport 5